OEM / ODM Custom Interconnect Solutions

Magnetic Pogo Pin Charging Docks for Gaming Controllers and VR Peripherals

A magnetic pogo pin dock can simplify charging for wireless controllers, VR accessories and other gaming peripherals. This guide explains contact placement, working stroke, magnetic alignment, Hall-sensor interaction, power control, multi-device charging and project validation.
Engineering Summary:
A magnetic pogo pin charging dock can provide a convenient conductive charging interface for wireless gaming controllers, VR motion controllers, gaming mice and other rechargeable peripherals. It is not wireless power transfer and does not independently create fast charging, USB compatibility, battery protection or uninterrupted gameplay. The complete design must coordinate the peripheral geometry, charging contacts, pogo pin working stroke, magnetic capture, mechanical support, power-control circuit, user feedback and product-level validation.

Wireless gaming peripherals remove the data cable from normal gameplay, but they still require an energy source and a charging workflow.

Manufacturers may use USB-C cables, replaceable batteries, charging cradles, portable charging cases, magnetic charging stands or contactless charging systems. Each architecture provides a different balance of interoperability, cost, mechanical integration and user convenience.

A magnetic pogo pin dock is most useful when the product requirement is to let the user place the peripheral in a defined location and begin charging without manually inserting a cable into the device.

The interface should be evaluated as a complete dock-and-device system rather than as a group of pogo pins surrounded by magnets.

Contact Charging Is Not Wireless Charging

Magnetic pogo pin charging uses conductive contacts. Electrical current passes through the charging-dock circuit, spring-loaded contacts, device-side targets and the peripheral charging circuit.

The peripheral may communicate wirelessly during gameplay, but that does not change the physical charging method.

Charging ArchitectureEnergy-Transfer MethodTypical User Action
USB-C cableConductive plug-and-receptacle connectionInsert the cable into the peripheral
Pogo pin charging dockConductive spring-loaded contacts and mating targetsPlace or slide the device into the dock
Magnetic pogo pin dockConductive contacts with magnet-assisted positioning or retentionApproach the dock and allow the mechanical and magnetic structure to locate the device
Contactless chargingElectromagnetic energy transfer without direct conductive charging contactsPlace the device within the approved coil-coupling region
Replaceable batteryExternal battery replacement or separate battery chargingRemove and replace the battery or battery pack
Engineering Note:
Use “magnetic contact charging,” “magnetic charging dock” or “pogo pin charging interface” for a conductive system. Reserve “wireless charging” for an actual contactless energy-transfer architecture.

Do Not Position Magnetic Charging as a Universal Replacement for USB-C

USB-C is a standardized and reversible connector system that can support charging, data and accessory interoperability when correctly implemented.

A proprietary magnetic dock can offer a different user experience, but it may require a dedicated accessory and replacement ecosystem.

RequirementUSB-C InterfaceCustom Magnetic Pogo Pin Dock
Accessory interoperabilityCan use standardized compatible cables and power sourcesUsually requires a dedicated dock, cable or adapter
User connectionUser inserts a reversible plugUser places the peripheral into a guided dock
Data compatibilityDefined by the implemented USB specificationMust be separately designed and validated
Enclosure integrationRequires receptacle space and an access openingCan use custom targets shaped around the product
Charging locationCan charge while handheld or placed anywhere within cable reachNormally requires placement in the matching dock
Replacement accessoryCompatible cables are widely availableReplacement availability depends on the product manufacturer
Mechanical customizationLimited by standardized connector geometryContact layout, dock geometry and targets can be customized

Some products may benefit from keeping both interfaces: a pogo pin dock for routine charging and a USB-C port for travel, service, firmware recovery or standardized charging.

Common Gaming Peripheral Charging Architectures

PeripheralPossible Charging ArchitecturePrimary Engineering Focus
Wireless game controllerDesktop stand, dual-controller dock or USB-C cableGrip geometry, center of mass, target position and charging confirmation
Controller with replaceable battery packBattery-cover adapter with exposed charging targetsBattery-cover fit, controller compatibility and replacement strategy
VR motion controllerCharging cradle, battery-door adapter or multi-device dockController orientation, tracking components, straps and magnetic-sensitive sensors
VR headsetHeadset dock, magnetic cable or combined headset-and-controller stationHeadset weight, facial-interface clearance, heat and cable routing
Gaming mouseMagnetic base, charging puck or powered mouse dockSmall targets, desk contamination, easy removal and continued wireless operation
Mobile gaming gripDetachable cable, contact dock or replaceable battery modulePhone compatibility, grip adjustment and cable-load interaction
Gaming headsetVertical stand, charging base or magnetic cableHeadband support, ear-cup orientation and stable dock placement
Production or service fixtureTemporary pogo pin programming and test interfaceFixture repeatability, replaceability and electrical test access

These applications should not be served by one universal connector. A game controller dock and a VR headset stand have different weight, geometry, electrical and user-interaction conditions.

Start with the Complete Charging State Sequence

The charging interface passes through several mechanical and electrical states.

StateMechanical ConditionRecommended Electrical Condition
Dock emptyNo peripheral is installedSource contacts remain in the defined safe state
Peripheral approachingController or accessory enters the capture regionNo valid charging connection should be assumed
Initial magnetic captureMagnets begin attracting the devicePresence may be detected, but full seating is not yet confirmed
Mechanical locationGuides and support surfaces position the deviceThe system may evaluate orientation and contact state
Fully seatedMechanical stops establish the intended positionCharging authorization can be evaluated
Charging enabledThe peripheral remains supported by the dockCurrent is controlled by the charging system
Charge completed or maintainedPeripheral remains dockedBattery-management logic controls the final state
Removal beginsThe user lifts, slides or tilts the deviceThe charging system detects disconnection and responds as designed
Fault stateForeign object, partial seating or abnormal temperature is detectedPower is limited, disabled or reported according to the product design

Magnetic attraction alone should not be used as proof that the peripheral is correctly seated and charging.

The Dock Must Support the Peripheral Mechanically

The controller, headset or accessory should be supported by the dock housing, cradle, shelf or other defined mechanical surfaces.

The pogo pins and their solder joints should not carry the complete device mass.

A preferred load path is:

Peripheral → dock support surfaces → dock housing → desk or mounting surface

rather than:

Peripheral → magnets → pogo pins → solder joints → charging PCB

The dock design should consider:
  • Peripheral weight
  • Center of mass
  • Grip and trigger geometry
  • Controller vibration motors or haptic actuators
  • User impact when placing the device
  • Cable pull on the charging station
  • Desk vibration
  • Anti-slip feet or weighted base
  • One-handed insertion and removal

A weighted base can improve desk stability, but it does not correct poor contact alignment or insufficient mechanical support.

Decide Whether Pogo Pins Belong in the Dock or the Peripheral

Contact LocationPossible BenefitPrimary Trade-Off
Pogo pins in the charging dockMoving contacts remain in the replaceable accessoryThe dock must accurately control working stroke and target position
Pogo pins in the controllerThe dock can use flat targetsMoving contacts occupy device space and remain exposed during normal use
Flat targets in a replacement battery coverCan add dock charging without redesigning the entire controller housingBattery-cover fit, compatibility and internal battery connection become critical
Dedicated target inserts in the peripheralTarget finish and mechanical attachment can be controlledAdds parts, assembly steps and internal terminations
PCB pads used as direct targetsMay reduce component countBoard support, finish, flatness, wear and repairability must be reviewed

For many consumer charging docks, putting the pogo pins in the replaceable dock and flat targets on the peripheral can simplify repair and reduce the number of moving components exposed on the gaming device.

Control the Pogo Pin Working Stroke

Working stroke is the compression applied to each pogo pin after the peripheral reaches its final docked position.

The tolerance stack may include:

  • Pogo pin free-height tolerance
  • Pin mounting height
  • Dock PCB position
  • Dock housing dimensions
  • Controller or peripheral housing dimensions
  • Target-contact position and flatness
  • Mechanical-stop tolerance
  • Battery-cover fit
  • Dock-support deformation
  • Debris trapped beneath the device
ConditionPossible Result
Compression below the approved minimumIntermittent charging, false detection or increased voltage drop
Compression within the approved rangeIntended contact force and electrical behavior
Compression above the approved maximumSpring bottoming, excessive reaction force or PCB loading
Unequal compressionDifferent contact forces and uneven current sharing

The final seated distance should be established by the dock’s mechanical stops. Magnets should not force the contacts into uncontrolled maximum travel.

Magnetic Capture Is Not the Same as Mechanical Alignment

Magnets can assist the final approach and provide retention, but the product still needs defined locating features.

Possible features include:

  • Controller-shaped cradle surfaces
  • Grip supports
  • Asymmetric housing geometry
  • Locating ribs or recesses
  • Battery-cover features
  • Target-contact spacing
  • Dedicated orientation guides
  • Mechanical stops

Increasing magnet grade or magnetic field strength does not automatically improve docking.

Excessive attraction may:

  • Increase seating impact
  • Increase removal effort
  • Load the housing or battery cover
  • Increase pogo pin compression
  • Attract metallic desk debris
  • Interact with magnetically sensitive components

Review Magnets Around Hall-Effect Joysticks and Triggers

Some gaming controllers use Hall-effect or other magnetic sensing technologies for joysticks, triggers, position detection or accessory sensing.

An external permanent magnet located near a magnetic sensor may alter the field experienced by that sensor. Whether this creates an error depends on:

  • Sensor type
  • Sensor orientation
  • Magnet location
  • Magnet dimensions and magnetization direction
  • Distance between the charger and sensor
  • Magnetic return structure
  • Controller housing materials
  • Software calibration and compensation

The charging magnet arrangement should be evaluated with the complete powered controller.

Recommended checks include:

  • Joystick center position before, during and after docking
  • Full joystick movement range
  • Trigger output range
  • Calibration retention
  • Controller wake and sleep behavior
  • Magnetic-sensor diagnostics where available
  • Performance with the strongest and weakest production magnets
Engineering Note:
A closed magnetic circuit or alternating-pole layout may reduce external field in some designs, but it cannot be described as supporting zero interference with Hall-effect controls without complete controller testing.

Treat Partial Docking as a Real Electrical State

Partial-Docking ConditionPossible RiskRequired Review
One controller grip reaches the stand firstThe contact sequence differs from the nominal positionApproach geometry and support-surface sequence
One pogo pin touches firstPower or detection is present without the intended returnPin-height and target-position tolerances
Controller is tiltedUnequal contact compressionCradle support points and center of mass
Controller is magnetically retained but unseatedFalse charging indicationIndependent charging-state verification
Incorrect battery cover is installedTargets are absent, offset or electrically incompatibleAccessory compatibility and identification
Foreign object bridges the contactsShort circuit, heating or source shutdownCurrent limiting and power authorization
Controller is removed during chargingElectrical interruption or transient behaviorCharging-system response and reconnection

Mechanical coding, contact spacing, device detection and controlled power enable may be combined to reduce risk.

Fast Charging Is Not a Pogo Pin Feature by Itself

Charging time depends on the complete system, including:

  • Power-source capability
  • Dock input circuit
  • Charging-controller design
  • Battery chemistry and capacity
  • Battery temperature
  • Controller charging profile
  • Connector voltage drop
  • Thermal limits
  • Firmware charging strategy

The pogo pin interface should be specified by its electrical and thermal conditions rather than by a general “fast charging” label.

Define:

  • Operating voltage
  • Maximum continuous current
  • Peak current and duration
  • Permitted voltage drop
  • Permitted connector temperature rise
  • Ambient temperature
  • Number of parallel power and return contacts
  • Contact state during insertion and removal
  • Fault-current limit

Parallel Contacts May Not Share Current Equally

Multiple pogo pins may be connected in parallel, but current distribution can vary because of:

  • Different compression levels
  • Contact-resistance variation
  • Target flatness
  • PCB copper routing
  • Battery-cover tolerances
  • Contamination
  • Different termination paths

Channel-level voltage drop and temperature should be measured where several contacts share the charging current.

Develop the Pin Map from Actual Functions

Possible Contact FunctionEngineering Question
Charging powerWhat voltage and current are required?
Power returnWhat return path exists during every credible docking state?
Dock detectionDoes it identify initial presence or verified full seating?
Controller identificationMust the dock distinguish controller type, battery pack or accessory?
Charging authorizationWhat condition enables source power?
Temperature monitoringIs temperature measured in the battery, controller, dock or charging circuit?
Service dataIs wired diagnostics or programming required while docked?
Lighting controlIs RGB or status communication local to the dock or exchanged with the peripheral?

Many charging docks only need power, return and possibly a detection or identification function.

Adding four, five or more contacts does not automatically create USB data, battery telemetry or profile synchronization.

Multi-Pin Contacts Do Not Automatically Support USB

USB compatibility depends on the complete physical and protocol implementation.

Review:

  • Implemented USB version
  • Differential-pair geometry
  • Characteristic impedance
  • Signal-return environment
  • Connector discontinuity
  • PCB routing
  • Cable construction
  • ESD protection
  • Complete channel length
  • Protocol and compliance testing

A dock intended only for charging should not be described as supporting firmware updates, macro synchronization or USB 2.0 merely because it contains four or five contacts.

Where standardized USB data is required, keeping a USB-C port or using a qualified USB connector may be more appropriate.

Design Dual-Controller and Multi-Device Stations as Power Systems

A dual charging station is not simply two single docks placed in the same housing.

Review:

  • Total input-power budget
  • Current available to each charging position
  • Independent or shared charging controllers
  • Fault isolation between positions
  • Thermal interaction
  • Simultaneous insertion and removal
  • Controller compatibility
  • Individual charge indication
  • Behavior when one device is fully charged
  • Behavior when one position is shorted or contaminated
Multi-Dock FunctionRequired Definition
Independent charging statusEach position should report its own charging, complete or fault state
Power sharingDefine whether current is fixed, shared or dynamically allocated
Fault isolationA fault at one position should produce the intended system response
Thermal controlMeasure both positions under simultaneous maximum charging
Accessory identificationDefine response to unsupported controllers or battery covers

RGB lighting and status synchronization are separate electronic and software functions. They are not created by the pogo pin connector.

Exposed Dock Contacts Require a Safe Electrical State

When the controller is removed, charging-dock contacts may be accessible on a desk.

Foreseeable contact may include:

  • Coins
  • Keys
  • Headphone plugs
  • USB connector shells
  • Metal desk accessories
  • Drink residue
  • Cleaning cloths
  • Children’s objects
  • Incorrect peripherals

Possible controls include:

  • Current limiting
  • Normally de-energized source contacts
  • Peripheral detection before charging
  • Recessed contact positions
  • Insulating barriers
  • Timed authorization
  • Short-circuit shutdown
  • Fault indication

Permanent magnets may attract conductive ferrous particles toward the charging area, so foreign-object evaluation should include the magnetic structure.

Quick Disconnect Can Help—or Create Another Failure Mode

A magnetic cable may release before a strong cable pull moves the controller, headset or console accessory.

However, quick release is not automatically safer or more reliable.

Define:

  • Normal cable direction
  • Intended retention force
  • Release direction
  • Peripheral mass
  • Desk friction
  • Expected user movement
  • Electrical state during separation
  • Whether unintended disconnection interrupts gameplay or charging

An “under 0.1-second disconnect” claim has little engineering value without defining the applied load, movement direction, sampling method and required response.

Mechanical Endurance Is Not Friction-Free

Pogo pins contain moving mechanical parts. The plunger moves inside the barrel, the spring compresses, and the tip contacts the target surface.

Depending on the approach direction and housing geometry, the contact may experience:

  • Axial compression
  • Sliding
  • Wiping
  • Side load
  • Impact
  • Contamination abrasion

Therefore, pogo pin charging should not be described as having “zero mechanical friction.”

Cycle-life evaluation should identify:

  • Tested connector and target
  • Working stroke
  • Electrical load
  • Mating direction
  • Cycle rate
  • Environmental condition
  • Cleaning interval
  • Acceptance criteria
  • Post-test resistance and visual inspection

A cycle result cannot be converted directly into a number of calendar years without a documented user-frequency model.

Gaming Peripherals Create Specific Contamination Conditions

ExposurePossible EffectDesign Input
Hand oils and perspirationSurface films and changing contact behaviorTarget location and cleaning method
Dust and fabric fibresBlocked pogo pin movement or incomplete seatingDesk environment and cradle geometry
Food or drink residueConductive contamination, corrosion or sticky movementCleaning access and source-contact protection
Metal fragmentsAccumulation near magnets or contact bridgingMagnet position, spacing and recess design
Cleaning chemicalsHousing discoloration, coating damage or residueApproved cleaning agent and application method
Pet hairUneven seating and trapped contaminationCradle opening and inspection access

Contact targets and dock pogo pins should remain visible or accessible enough for inspection and cleaning.

Ingress Protection Belongs to the Complete Enclosure

Flush charging targets may make the peripheral enclosure easier to design than a deep receptacle in some products.

However, removing a USB receptacle does not automatically create a waterproof or dustproof device.

The enclosure boundary may include:

  • Target-contact inserts
  • Adhesive or potting
  • Housing joints
  • Buttons and triggers
  • Speaker and microphone openings
  • Battery doors
  • Joystick openings
  • Charging-contact terminations

Any IP classification should identify the tested complete assembly, device condition and test method.

When May a Magnetic Pogo Pin Charging Dock Be Appropriate?

Project RequirementPossible Value
Routine desktop chargingThe player can place the peripheral in a defined charging location
One-handed dockingMechanical guidance and magnetic capture may simplify final positioning
Custom controller geometryTargets and dock supports can be developed around the housing
Dual-controller chargingSeveral independent charging positions can be integrated into one stand
Replaceable battery-cover adapterCharging targets can be integrated into a dedicated battery cover
Accessible service partDock-side pogo pins may be easier to replace than an internal controller port
Separate routine charging from dataThe dock can handle charging while USB or wireless communication remains separate

When May USB-C or Another Architecture Be More Appropriate?

Another charging interface may be preferable when the product requires:

  • Use of widely available standard cables
  • Charging during travel without a dedicated dock
  • Standardized USB data and power negotiation
  • A positive mechanical connection during gameplay
  • No permanent magnets near magnetic sensors
  • No exposed conductive contacts
  • Very low accessory-development cost
  • Compatibility with an existing charging ecosystem
  • Contactless charging as a core product feature

A hybrid product may retain USB-C while also offering a proprietary charging dock.

Recommended Validation Plan

RequirementPossible Evaluation
Peripheral packagingController, battery, PCB, targets, magnets and housing dimensional review
Dock mechanical supportCenter of mass, grip support, base stability and one-handed use
Working strokeMinimum, nominal and maximum pogo pin compression
Magnetic captureApproach, retention, seating impact and removal direction
Partial dockingTilted, offset, one-contact-first and captured-but-unseated states
Hall-sensor interactionJoystick and trigger outputs before, during and after docking
Electrical pathContact resistance, voltage drop and temperature rise
Charging controlInrush, current limiting, timeout, overtemperature and removal during charging
Parallel contactsCurrent distribution and individual contact temperature
Dual-device chargingBoth positions operating at the maximum intended load
Fault isolationShort circuit or incompatible peripheral in one charging position
Foreign objectsRepresentative conductive objects and ferrous debris
Repeated dockingProject-defined cycles with electrical and visual inspection
ContaminationHand oil, dust, drink residue and cleaning conditions
USB or data channelComplete physical and protocol validation where implemented
User feedbackCharging, complete, fault and unsupported-device indications
Battery safetyComplete cell, charging circuit and foreseeable misuse evaluation
Product safetyFinished dock and gaming peripheral under applicable requirements

Information Required for an Engineering Review

Requirement GroupInformation to Provide
Peripheral typeController, VR accessory, mouse, headset or mobile gaming device
Charging architectureDesktop stand, dual dock, charging case, magnetic cable or battery-cover adapter
Device geometry3D model, center of mass, support surfaces and restricted regions
Contact areaAvailable length, width, curvature, position and target material
Pin MapPower, return, detection, identification, service and data functions
Electrical conditionsVoltage, continuous current, peak current and charging profile
Charging controlPower enable, current limiting, timeout and fault response
Dock geometryApproach direction, supports, stops, base and removal movement
Magnetic behaviorCapture, retention, seating impact and intended release force
Magnetic-sensitive componentsHall-effect sticks, triggers, sensors, speakers and restricted magnet regions
Multi-device operationNumber of charging positions, total input power and simultaneous use
EnvironmentDust, hand oils, drink exposure, metallic debris and cleaning process
CommunicationCharge-only, USB, service data or another physical channel
Files2D drawings, 3D models, PCB layout, schematic and charging-dock design
CommercialPrototype quantity, production forecast and development stage

Common Engineering Mistakes

MistakePossible ConsequenceBetter Approach
Calling pogo pin charging wireless chargingThe product architecture is described incorrectlyUse magnetic contact charging or conductive dock charging
Claiming USB-C is obsolete or unreliableThe article ignores standardization and interoperabilityCompare the two architectures objectively
Calling magnetic pogo pins the industry standardThe claim is not supported across all gaming platformsPresent them as one available custom charging architecture
Using magnets as the only locating featurePartial seating and uneven contact compressionUse cradle geometry, guides and mechanical stops
Maximizing magnetic forceHigh impact, difficult removal and sensor interactionBalance capture, retention and user handling
Claiming zero Hall-sensor interferenceStray magnetic fields are not evaluatedTest the complete powered controller
Calling the contact system fast chargingBattery and charging-circuit responsibilities are ignoredDefine current, voltage drop and temperature rise
Assigning USB data by pin countThe physical channel may not meet the protocol requirementsValidate the complete USB implementation
Claiming zero mechanical frictionPlunger motion, wiping and target wear are ignoredValidate the actual mating movement and cycle conditions
Using pogo pins to support controller weightContact, PCB or solder-joint damageProvide a separate mechanical load path
Leaving exposed contacts uncontrolledForeign-object short circuits or heatingUse detection, current limiting and power authorization
Publishing a universal cycle-life valueThe claim does not match the finished dockState the tested parts, stroke, load and acceptance criteria

Engineering Reference Sources

Applicable editions, regional requirements and acceptance criteria should be confirmed for the finished gaming peripheral and charging accessory.

Frequently Asked Questions

Is a magnetic pogo pin charging dock wireless charging?

No. Electrical current passes through conductive pogo pins and mating targets. The peripheral may be wireless during gameplay, but the charging interface is contact-based.

Can a magnetic charging dock replace USB-C?

It may replace routine cable insertion in a proprietary product, but it does not automatically provide USB interoperability, data transfer or standardized accessory compatibility.

Are pogo pin charging docks suitable for every controller?

No. Suitability depends on controller geometry, battery architecture, available target area, charging requirements and magnetic-sensitive components.

Does magnetic attraction supports correct charging?

No. A controller may be magnetically captured without reaching the required pogo pin compression. Mechanical seating and charging confirmation are still required.

Can charging magnets affect Hall-effect joysticks?

External magnetic fields may affect magnetic sensors depending on their position, orientation and design. The complete powered controller should be evaluated with the production magnet arrangement.

Can pogo pins support fast charging?

They may carry a project-defined charging current when the complete contact path, voltage drop and temperature rise have been validated. Actual charging speed depends on the power source, battery and charging electronics.

Can a four-pin or five-pin dock support USB data?

Pin count alone does not prove USB compatibility. The complete differential channel, PCB routing, protection circuit and protocol implementation must meet the applicable requirements.

Do pogo pins have zero mechanical friction?

No. The plunger moves inside the barrel, the spring compresses and the contact tip engages the target. Sliding or wiping may also occur depending on the dock geometry.

Should magnets hold the full weight of the controller?

Normally the dock housing and support surfaces should carry the controller weight. Magnets may assist capture or retention rather than replace the structural support.

What information is needed for a custom gaming charging dock review?

Provide the peripheral model, 3D geometry, center of mass, contact area, Pin Map, electrical conditions, charging circuit, magnetic-sensitive components and dock concept.

Prepare Your Gaming Peripheral Charging Project

Review current

custom magnetic connector components

when the project requires a connector pair for integration into the controller and charging dock.

Compare

pogo pin connector assemblies

when magnetic capture is not required.

When the project requires a finished charging lead, cable, strain relief and opposite-end termination, review

custom magnetic cable assemblies
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Additional design resources are available through the

CTP connector engineering guides
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Submit the peripheral drawings, charging-dock concept, Pin Map, electrical conditions and magnet restrictions through the

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CTP can review the connector supply scope, pogo pin layout, working stroke, mating targets, magnetic arrangement, PCB or cable termination and dock interface. Final charging speed, battery safety, USB compatibility, Hall-sensor performance, product safety and finished-device compliance must be confirmed for the complete customer product.

Apply This Guidance to Your Connector Project

Use the principles in “Magnetic Pogo Pin Charging Docks for Gaming Controllers and VR Peripherals” as a planning reference, then confirm the device interface, pin map, electrical load, mechanical envelope, environment and validation criteria for your model.

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