OEM / ODM Custom Interconnect Solutions
Custom Magnetic Connector

4 Pin Waterproof Ring Magnetic Pogo Pin Connector

CTP 4 Pin Waterproof Ring Magnetic Pogo Pin Connector is a paired magnetic interface featuring four inline contacts, a metal housing, a spring-loaded pogo pin side and a flat target side. The perimeter sealing structure can be integrated into project-specific charging, power, detection and signal interfaces. The final Pin Map, voltage, current, working stroke, magnetic retention, mating life and ingress protection must be confirmed for the selected connector and complete customer device.

For an engineering review, provide the Pin Map, voltage and current, available installation space, mating orientation, expected quantity and any available 2D or 3D drawings.
Engineering Review Inputs

Information That Helps Us Evaluate This Connector

Product specifications should be reviewed together with the customer device, PCB, electrical assignment and mechanical mating conditions.

01
Pin Map and Contact Functions

Define the function of each power, return, signal, control or detection contact.

02
Electrical Conditions

Provide voltage, continuous current, peak current and required signal conditions.

03
Mechanical Integration

Provide available length, width, height, PCB area and required mating orientation.

04
Project and Validation Scope

Provide application, expected quantity, environment and customer validation requirements.

Product Engineering Details

Technical Specifications, Structure and Integration

Review the product-specific description, technical parameters, contact arrangement, mechanical structure and project conditions below.

Engineering Summary: The CTP 4 Pin Waterproof Ring Magnetic Pogo Pin Connector is a paired magnetic contact interface with four inline electrical contacts, a metal housing, a spring-loaded pogo pin side and a flat target side. The visible perimeter sealing structure can support integration into a project-specific sealed interface, but the final electrical ratings, working stroke, magnetic performance, mating life and ingress protection must be confirmed for the complete connector and customer device assembly.

4 Pin Waterproof Ring Magnetic Pogo Pin Connector Overview

This 4 pin magnetic pogo pin connector is designed for custom devices that require a removable power, charging, detection or signal connection without using a conventional plug-and-receptacle structure.

The connector pair combines four electrical contact positions with magnet-assisted mating. One side contains spring-loaded contacts, while the opposing side provides flat mating targets.

The surrounding metal housing and perimeter sealing structure can be integrated into an enclosure, dock, cable head or removable accessory. Final suitability depends on the complete customer product rather than the connector appearance alone.

What Is Included in the Connector Pair?

Connector ElementPrimary FunctionEngineering Requirement
Four pogo pin contactsProvide compliant electrical contact against the mating targetsDefine the Pin Map, working stroke, force and electrical load
Four flat target contactsProvide the opposing mating surfacesDefine target material, finish, flatness and support structure
Permanent magnetsAssist connector capture and retentionDefine capture, seated retention and removal requirements
Metal housingSupports the connector structure and mating geometryDefine mounting, insulation, grounding and enclosure integration
Perimeter sealing structureMay support a sealed connector-to-device interfaceDefine compression, sealing land and complete enclosure test conditions
PCB or other terminationConnects the interface to the customer circuitConfirm PCB, FPC, wire or project-specific termination

Four Contacts Do Not Define One Universal Pin Map

The four conductive contacts can be assigned in different ways according to the host device, accessory and circuit architecture.

Example Pin AllocationPossible FunctionRequired Confirmation
Pin 1Power input or outputVoltage, continuous current, peak current and power-enable state
Pin 2Power returnReturn-path capacity, PCB routing and protection
Pin 3Detection, identification or project-specific signalLogic voltage, circuit type and contact sequence
Pin 4Control, sensing or project-specific signalProtocol, reference path and electrical protection

The allocation above is an example only. A 4 pin magnetic connector does not automatically support USB, UART, I2C or another communication protocol.

The complete circuit, controller, return path, PCB routing and protection components must support the required function.

Possible Electrical Architectures

ArchitectureExample AllocationPrimary Engineering Focus
Charge-only interfaceTwo power contacts and two detection or identification contactsCurrent, voltage drop, temperature rise and power sequencing
Power and low-speed signalPower, return and two project-specific signal contactsLogic levels, return path, interference and fault handling
Parallel power contactsTwo positive and two return contactsCurrent sharing, contact-force variation and individual temperature rise
Detection and accessory identificationPower, return, detection and identificationPartial mating, wrong accessory and power-enable logic
Project-specific communicationPower pair plus defined communication contactsPhysical layer, PCB routing and complete channel validation

Series Selection Parameters

ParameterProduct Definition
Product Type4 pin waterproof ring magnetic pogo pin connector pair
Contact Count4 inline electrical contacts
Mating StructureSpring-loaded pogo pin side with flat target side
HousingMetal housing with project-specific mounting and insulation structure
Sealing StructurePerimeter ring or gasket structure integrated according to the customer enclosure
Pin MapProject-specific power, return, detection, identification or signal allocation
Overall DimensionsConfirm using the approved product drawing
Contact PitchConfirm using the approved product drawing
Working StrokeConfirm minimum, nominal and maximum compression
Contact ForceReport at a defined pogo pin working stroke
VoltageModel- and circuit-specific
Continuous CurrentConfirm per contact through voltage-drop and temperature-rise testing
Contact ResistanceReport with test current, working stroke, mating target and measurement method
Magnetic PerformanceCapture, seated retention and separation force are measured separately
Mating LifeConfirm under defined stroke, load, speed, target and environmental conditions
Contact FinishConfirm separately for pogo pin, target and termination
Ingress ProtectionApplies only to a defined and tested connector or complete device assembly
Environmental TestingTest standard, exposure, sample state and acceptance criteria must be defined
TerminationPCB, FPC, wire or project-specific integration

How the Ring Sealing Structure Should Be Evaluated

The visible perimeter ring can form part of a sealed interface, but it should not be treated as independent proof of waterproof performance.

The complete sealing path may include:

  • The perimeter gasket or sealing ring
  • The mating sealing surface
  • The metal housing
  • The contact insert
  • The connector-to-enclosure joint
  • Adhesive, potting or overmolding where used
  • The internal PCB or wire termination
  • Other seams and openings in the finished product

Any ingress-protection statement should identify the exact tested assembly, the mated or unmated condition and the applicable test procedure.

Sealing Ring Compression

The final sealing condition should be controlled by the product geometry and mechanical stops rather than by magnetic force alone.

Sealing compression may vary because of:

  • Ring or gasket thickness
  • Material hardness
  • Housing dimensions
  • Mechanical-stop position
  • Magnet-force tolerance
  • Surface contamination
  • Temperature
  • Long-term compression set

The gasket compression and pogo pin working stroke must remain within their approved ranges at the same final seated position.

Magnetic Capture and Final Alignment Are Different Functions

Permanent magnets can help draw the two connector halves together. The final electrical alignment should still be established by the housings, locating features and mechanical stops.

Interface FunctionRecommended Control
Initial captureMagnet arrangement and approach geometry
Polarity controlAsymmetric housing, keyed geometry and magnet arrangement
Final alignmentHousing guides, mating faces and mechanical datums
Pogo pin compressionMechanical stops and the complete dimensional stack
Sealing compressionDefined sealing land and final assembled gap
RetentionMagnets, housing support or a separate latch where required
RemovalDefined pull direction and release-force requirement

Control the Pogo Pin Working Stroke

A simplified working-stroke calculation is:

S = Hfree - Hseated

where:

  • S is the actual pogo pin compression
  • Hfree is the installed free contact height
  • Hseated is the final distance to the mating target

The tolerance calculation should include:

  • Pogo pin free-height tolerance
  • Target height and flatness
  • Housing dimensions
  • PCB mounting position
  • Sealing-ring compression
  • Mechanical-stop position
  • Magnet position
  • Customer enclosure deformation
  • Contamination on the mating surface
Stroke ConditionPossible Result
Insufficient compressionIntermittent contact, unstable detection or increased resistance
Approved working strokeIntended contact force and electrical condition
Excessive compressionSpring bottoming, target indentation, housing load or PCB stress
Unequal compressionDifferent contact resistance and uneven current distribution

Partial Mating Must Be Treated as a Real Electrical State

Magnetic attraction may hold the connector close to the mating position before all four contacts and the sealing ring are fully seated.

Partial-Mating StatePossible RiskRequired Review
One side contacts firstUnexpected electrical contact sequenceHousing approach and contact-height tolerance
Laterally offset connectionA pogo pin reaches an adjacent targetTarget spacing and maximum credible offset
Magnetically retained but not fully seatedFalse detection or unstable powerIndependent seating verification
Incomplete sealing-ring compressionEnvironmental protection is not establishedMechanical stop and gasket compression
Conductive contaminationShort circuit or leakage between contactsPower control and fault protection
Removal under loadTransient voltage, arcing or communication interruptionPower-disable sequence and powered-mating validation

Electrical Power Path and Thermal Validation

The current capability of the connector cannot be determined from the pin count or contact diameter alone.

A simplified electrical path is:

Rpath = Rhost-PCB + Rtermination1 + Rpogo + Rinterface + Rtarget + Raccessory-PCB

The voltage drop is:

Vdrop = I × Rpath

The resistive loss is:

Ploss = I² × Rpath

The project should define:

  • Operating voltage
  • Continuous current per contact
  • Peak current and duration
  • Permitted voltage drop
  • Permitted temperature rise
  • Inrush current
  • Short-circuit response
  • Power-enable sequence
  • Removal under load

Parallel Power Contacts

When two contacts are connected in parallel, they may not share current equally.

Current sharing can be affected by:

  • Different working strokes
  • Target tilt
  • Contact-resistance variation
  • PCB routing differences
  • Termination resistance
  • Contamination on one target

Individual contact current and temperature should be evaluated when contacts are paralleled.

Signal Functions Require a Defined Physical Layer

The additional contacts may support project-specific control, detection, identification or communication functions.

The design should define:

  • Signal type
  • Logic voltage
  • Reference or return path
  • Data rate
  • Pull-up or pull-down structure
  • ESD protection
  • Behaviour during disconnection
  • Fault recovery

Four contacts and low contact resistance do not automatically establish USB, high-speed data or video compatibility.

Possible Application Areas

ApplicationPossible Connector RolePrimary Design Focus
Outdoor electronic equipmentCharging, power or removable accessory connectionSealing, contamination and cable pull
Smart-home equipmentDocking, charging, detection or accessory identificationFrequent mating, cleaning and exposed-contact safety
Charging base or dockPower, return and project-specific control contactsAlignment, working stroke and power sequencing
Portable device accessoryRemovable power and signal interfaceRetention, release and accessory identification
Industrial handheld deviceDocking, charging or service connectionDust, vibration, mechanical support and durability
Custom sealed electronicsFlush or shallow external electrical interfaceComplete feedthrough and enclosure protection

These applications are examples. Final suitability depends on the complete electrical, mechanical and environmental requirements.

Recommended Validation Plan

RequirementRecommended Evaluation
Pin MapConfirm the function and electrical state of all four contacts
Working StrokeVerify minimum, nominal and maximum assembled compression
Contact ForceMeasure the force-versus-stroke response
Contact ResistanceMeasure with a defined current, target, stroke and sample condition
Voltage DropMeasure the complete power path at intended current
Temperature RiseEvaluate contacts, terminations, PCB and surrounding housing
Magnetic CaptureEvaluate approach and self-guiding behaviour
Retention and ReleaseMeasure force in the intended use and removal directions
Partial MatingTest offset, tilted and magnetically retained but unseated states
Short CircuitEvaluate moisture, metal objects and adjacent-contact bridging
Sealing CompressionVerify minimum, nominal and maximum final gap
Ingress ProtectionTest the defined connector or complete customer enclosure
Mechanical EnduranceUse defined stroke, speed, target and acceptance criteria
Powered EnduranceEvaluate mating and removal under the intended electrical state
Environmental ExposureTest representative dust, humidity, moisture and cleaning conditions
Production VariationEvaluate contacts, targets, housings, magnets and sealing-ring tolerances

Information Required for Engineering Review

InputInformation to Provide
Pin MapFunction of all four contacts
Electrical ConditionsVoltage, continuous current, peak current and signal type
Mechanical SpaceMaximum length, width, height and restricted regions
Mating DirectionApproach, final seating and removal direction
Working StrokeMinimum, nominal and maximum compression
TerminationPCB, FPC, wire or other connection
Magnetic RequirementCapture, retention and release-force conditions
Sealing RequirementTest assembly, mated state, IP target and environmental condition
EnvironmentTemperature, humidity, dust, vibration and cleaning exposure
DurabilityMating frequency, powered removal and acceptance criteria
Project Files2D drawing, 3D model, schematic, PCB layout or device assembly
CommercialPrototype quantity, annual forecast and project stage

Frequently Asked Questions

Is this connector a complete male and female pair?

The product image shows a paired structure consisting of a spring-loaded pogo pin side and a flat target side. The final supplied scope should be confirmed in the quotation and approved drawing.

Can the four contacts carry both power and signals?

They can be assigned to project-specific power and signal functions. The final Pin Map, return paths, protocol and electrical conditions must be defined by the customer circuit.

Does a 4 pin connector automatically support USB?

No. Pin count alone does not establish USB compatibility. The complete controller, PCB routing, protection and connector channel must support the required USB specification.

Is the connector automatically rated for 2 A and 5 V?

No universal rating should be assumed. Current and voltage depend on the selected contact structure, working stroke, termination, PCB routing and thermal environment.

Does the visible sealing ring supports IP65?

No. The ring can form part of a sealing structure, but an IP rating must apply to a defined and tested connector or complete device assembly.

Can the connector remain waterproof when disconnected?

This depends on whether the device-side contact insert is independently sealed. Mated and unmated protection should be defined and tested separately.

How is magnetic force specified?

Initial capture, seated retention and separation force should be specified separately in their defined measurement directions.

Can the dimensions and termination be customized?

Customization can be reviewed according to the available installation space, electrical requirements, tooling feasibility, project quantity and validation scope.

What information is needed for engineering review?

Provide the four-contact Pin Map, voltage, current, signal type, available space, working stroke, sealing requirement and any available 2D or 3D drawings.

Request a 4 Pin Magnetic Connector Engineering Review

Review additional custom magnetic connector components for different pin counts and mechanical structures.

Submit the device model, Pin Map, electrical conditions, sealing requirements and available drawings through the Get Quote & Samples page .

CTP can review the four-contact layout, pogo pin working stroke, mating target, magnetic arrangement, sealing interface, housing structure and PCB, FPC or wire termination. Final electrical ratings, ingress protection, mating life and complete device performance must be confirmed through approved drawings and project-specific validation.

Engineering Review for 4 Pin Waterproof Ring Magnetic Pogo Pin Connector

This product page presents a CTP magnetic connector configuration for engineering reference. Final dimensions, electrical ratings, materials, magnet structure, sealing level and reliability targets are not universal values; they are confirmed against the approved drawing, installation condition and model-specific validation plan.

Information to provide for evaluation

  • pin count, pitch, pin map and mating direction
  • housing envelope, mounting method and device-side interface
  • current, voltage, signal and contact-resistance targets
  • magnetic retention, polarity, sealing, materials and finish
  • sample quantity, validation plan and forecast volume

How specifications are confirmed

CTP reviews the application and prepares a drawing or specification for approval before sample production. Test scope, acceptance criteria and report format should identify the model, sample status, method, conditions, result and review date.

Can this magnetic connector be customized?

Yes. Customization can cover geometry, contact layout, materials, cable construction, magnetic structure, sealing and appearance. Feasibility depends on the application and approved specification.

Are the electrical and waterproof values universal?

No. Current, voltage, resistance, temperature rise and ingress-protection claims apply only to the identified model and stated test conditions.

What determines sample and production timing?

Timing is confirmed after the drawing, materials, tooling, sample quantity, validation scope and production requirements have been reviewed.

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