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Custom Magnetic Connector

2–8 Pin Magnetic Pogo Pin Connector Series | Custom Power & Signal Interfaces

The CTP 2–8 Pin Magnetic Pogo Pin Connector Series includes multiple single-row connector pairs for custom charging, power delivery, device detection and project-specific signal interfaces. The series contains different pin counts, housing lengths and optional mounting structures rather than one universal part number. Dimensions, Pin Map, electrical ratings, working stroke, magnetic retention and environmental performance are confirmed according to the selected configuration and customer device.

For an engineering review, provide the Pin Map, voltage and current, available installation space, mating orientation, expected quantity and any available 2D or 3D drawings.
Engineering Review Inputs

Information That Helps Us Evaluate This Connector

Product specifications should be reviewed together with the customer device, PCB, electrical assignment and mechanical mating conditions.

01
Pin Map and Contact Functions

Define the function of each power, return, signal, control or detection contact.

02
Electrical Conditions

Provide voltage, continuous current, peak current and required signal conditions.

03
Mechanical Integration

Provide available length, width, height, PCB area and required mating orientation.

04
Project and Validation Scope

Provide application, expected quantity, environment and customer validation requirements.

Product Engineering Details

Technical Specifications, Structure and Integration

Review the product-specific description, technical parameters, contact arrangement, mechanical structure and project conditions below.

Engineering Summary: This page presents a customizable 2–8 pin magnetic pogo pin connector series rather than one universal part number. The products shown include different pin counts, housing lengths and mounting structures. Each configuration requires its own drawing, Pin Map, electrical rating, working stroke, magnetic-force requirement and validation plan.

2–8 Pin Magnetic Pogo Pin Connector Series Overview

CTP develops custom magnetic pogo pin connector pairs for removable power, charging, detection and project-specific signal interfaces.

The series shown on this page includes connector pairs with 2 to 8 conductive contacts. Magnets may assist connector approach and retention, while spring-loaded contacts provide controlled compliance against the mating target.

Final electrical and mechanical performance depends on the selected connector geometry and the complete customer device. Pin count alone does not determine current, voltage, data protocol, magnetic force, cycle life or ingress protection.

Available Pin Count Configurations

Pin CountExample Project AllocationKey Engineering Questions
2 PinPower and returnVoltage, current, polarity and exposed-contact protection
3 PinPower, return and detection or identificationDetection logic, contact sequence and power enable
4 PinPower plus two project-specific signal pathsPin Map, signal type, return path and electrical protection
5 PinPower, detection and additional control or communicationProtocol, contact arrangement and partial-mating states
6 PinMulti-function power and signal interfaceSignal return, contact spacing and channel requirements
7 PinPower, identification and multiple project-specific signalsPin sequence, protection, PCB routing and target alignment
8 PinHigher-contact-count custom device interfaceMechanical tolerance, current sharing, crosstalk and validation

Important: The allocations above are examples only. A specific pin count does not automatically establish USB, UART, I2C, charging, video or another protocol. The final Pin Map must be defined by the customer circuit.

Connector Structures Shown in This Series

The main product image presents several connector structures rather than one identical housing with different pin counts.

Available or customizable structures may include:

  • 2–8 contact single-row arrangements
  • Pogo pin side and flat target side mating pairs
  • Housing with mounting ears
  • Housing without mounting ears
  • Different connector lengths according to pin count
  • Project-specific magnet and polarity arrangements
  • PCB, flexible circuit or wire termination where specified

The selected model should be confirmed using a dedicated 2D drawing and, where necessary, a 3D assembly model.

Engineering Selection Parameters

ParameterSeries Definition
Product TypeCustom magnetic pogo pin connector pair
Pin Count2, 3, 4, 5, 6, 7 or 8 contacts
Pin MapProject-specific power, return, detection, identification or signal allocation
Housing StructureVaries by selected model; mounting ears may be available
Contact ArrangementSpring-loaded pogo pin side with mating target side
Pin PitchConfirm from selected model drawing
Overall DimensionsConfirm from selected pin count and housing structure
Working StrokeModel-specific; evaluate minimum, nominal and maximum compression
Contact ForceModel-specific at a defined working stroke
Rated VoltageDefined from the selected model and complete system
Continuous CurrentDefined per contact and verified through voltage-drop and temperature-rise testing
Contact ResistanceReport with test current, target, stroke, sample state and measurement method
Magnetic PerformanceCapture, seated retention and removal force should be specified separately
Mating LifeModel- and test-condition-specific
Surface FinishSpecify separately for plunger, barrel, termination and target contact
Ingress ProtectionApplies only to a defined and tested connector or complete assembly
Salt-Spray PerformanceState test method, exposure time, sample condition and acceptance criteria
TerminationPCB, FPC or wire integration according to the selected design

How to Select the Correct Pin Count

1. Define the Pin Map

List every required power and signal function before selecting the number of contacts.

Possible functions include:

  • Power input or output
  • Power return
  • Device-presence detection
  • Accessory identification
  • Power-enable control
  • Temperature or fault signal
  • Project-specific low-speed communication
  • Factory or service contacts

2. Define the Electrical Conditions

Provide:

  • Operating voltage
  • Continuous current per contact
  • Peak current and duration
  • Permitted voltage drop
  • Permitted temperature rise
  • Whether mating or removal may occur under electrical load

3. Define the Mechanical Envelope

Provide:

  • Available connector length, width and depth
  • Pin pitch restrictions
  • Mating direction
  • Required working stroke
  • Mounting-ear or locating-feature requirements
  • PCB, FPC or wire termination
  • Available 2D and 3D device files

4. Define the Magnetic Behaviour

Magnetic capture, seated retention and connector removal are different requirements.

The project should define:

  • Approach direction
  • Required capture behaviour
  • Retention against vibration or cable pull
  • User-removal direction
  • Nearby Hall sensors, speakers or magnetic-sensitive components

5. Define the Environmental Requirement

Possible conditions include:

  • Indoor consumer use
  • Dust and fibres
  • Humidity
  • Perspiration
  • Cleaning residue
  • Salt exposure
  • Vibration and shock
  • Specified enclosure-protection requirements

Mechanical Integration Requirements

Magnets can assist connector capture, but the final mating position should be established by the housing, locating features and mechanical stops.

The complete tolerance stack may include:

  • Pogo pin free-height tolerance
  • PCB mounting position
  • Housing molding tolerance
  • Target height and flatness
  • Mechanical-stop position
  • Magnet position
  • Customer enclosure deformation
  • Contamination at the mating surface

The connector should be evaluated at minimum, nominal and maximum working stroke. Excessive compression can damage the pin, target, housing or PCB, while insufficient compression can cause intermittent contact.

Electrical and Reliability Validation

A recommended project validation plan may include:

RequirementRecommended Evaluation
Contact ResistanceMeasure at defined current, stroke, target and environmental condition
Voltage DropMeasure the complete power path at maximum intended current
Temperature RiseEvaluate contacts, terminations and surrounding housing
Working StrokeVerify minimum, nominal and maximum assembled conditions
Magnetic ForceMeasure capture, retention and release in the defined directions
Partial MatingTest offset, tilted and one-contact-first conditions
Short CircuitEvaluate conductive objects and adjacent-target bridging
Repeated MatingUse project-defined cycles, stroke, speed and acceptance criteria
Powered MatingEvaluate engagement and separation under the intended load where applicable
ContaminationTest representative dust, moisture, oil or cleaning residue
Environmental ProtectionTest the defined connector or complete device assembly

Information Required for Model Selection

InputInformation to Provide
Pin CountRequired number of power and signal contacts
Pin MapFunction of every contact
ElectricalVoltage, continuous current, peak current and signal type
Mechanical SpaceMaximum length, width, height and pitch
Mating StructureApproach direction, alignment and removal direction
TerminationPCB, FPC or wire connection
Magnetic RequirementCapture, retention and release conditions
EnvironmentTemperature, moisture, dust, vibration and cleaning conditions
ValidationLife, resistance, temperature, ingress and other acceptance criteria
Project Files2D drawing, 3D model, PCB layout or device assembly
CommercialPrototype quantity, expected annual volume and project stage

Frequently Asked Questions

Is this one magnetic connector model?

No. This page presents a 2–8 pin connector series containing several pin counts and housing structures. The selected model must be confirmed by its own drawing and specification.

Are all 2–8 pin connectors rated for the same voltage and current?

No. Electrical ratings depend on the contact construction, working stroke, target, termination, PCB routing and complete thermal environment.

Can these connectors carry both power and data?

They can provide project-specific power and signal paths. The actual protocol and data performance must be defined and validated for the complete channel.

Does a four-pin connector automatically support USB?

No. Pin count alone does not establish USB compatibility. The controller, routing, protection and complete physical channel must support the required USB specification.

Are all configurations waterproof?

No. Any ingress-protection statement must identify the exact connector or complete assembly, mating state and test condition.

How is magnetic force specified?

Capture force, seated retention and separation force should be measured separately in their defined directions using the complete connector assembly.

Can the housing and pin pitch be customized?

Customization can be reviewed according to the required Pin Map, available space, expected quantity, tooling requirement and validation scope.

What files are needed for an engineering review?

Provide the Pin Map, voltage, current, available connector space, mating direction and any available 2D drawing, 3D model, PCB layout or device assembly file.

Request a 2–8 Pin Connector Selection Review

Submit your device model, Pin Map, electrical requirements, available installation space and expected project quantity through the Get Quote & Samples page .

CTP can review the connector pin count, contact layout, housing structure, working stroke, magnetic arrangement and PCB, FPC or wire termination. Final electrical ratings, protocol performance, mating life and environmental protection must be confirmed for the selected connector and complete customer device.

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