OEM / ODM Custom Interconnect Solutions
Custom Magnetic Connector

2–7 Pin Magnetic Pogo Pin Connector Series for Custom Device Integration

CTP 2–7 Pin Magnetic Pogo Pin Connector Series includes multiple single-row contact configurations for custom electronic devices requiring removable magnetic power, detection, control or signal interfaces. Different pin counts use different contact layouts and housing lengths, so each configuration should be selected according to the customer Pin Map, available installation space and electrical requirements. Final dimensions, contact pitch, working stroke, current, voltage, magnetic retention, mating life and environmental performance must be confirmed for the selected model and complete customer assembly.

For an engineering review, provide the Pin Map, voltage and current, available installation space, mating orientation, expected quantity and any available 2D or 3D drawings.
Engineering Review Inputs

Information That Helps Us Evaluate This Connector

Product specifications should be reviewed together with the customer device, PCB, electrical assignment and mechanical mating conditions.

01
Pin Map and Contact Functions

Define the function of each power, return, signal, control or detection contact.

02
Electrical Conditions

Provide voltage, continuous current, peak current and required signal conditions.

03
Mechanical Integration

Provide available length, width, height, PCB area and required mating orientation.

04
Project and Validation Scope

Provide application, expected quantity, environment and customer validation requirements.

Product Engineering Details

Technical Specifications, Structure and Integration

Review the product-specific description, technical parameters, contact arrangement, mechanical structure and project conditions below.

Engineering Summary: The CTP 2–7 Pin Magnetic Pogo Pin Connector Series includes multiple single-row connector configurations for custom power, detection, control and signal interfaces. Available contact counts include 2, 3, 4, 5, 6 and 7 pins. Each configuration uses its own housing length, contact arrangement and project-specific electrical definition. Final dimensions, contact pitch, working stroke, electrical ratings, magnetic retention, mating life and environmental performance must be confirmed for the selected model and complete customer assembly.

2–7 Pin Magnetic Pogo Pin Connector Series Overview

The CTP 2–7 pin magnetic pogo pin connector series is designed for custom electronic devices that require a removable magnetic electrical interface with different numbers of conductive contacts.

The series includes 2 pin, 3 pin, 4 pin, 5 pin, 6 pin and 7 pin configurations. The products shown use compact single-row contact layouts, with connector length and internal contact arrangement changing according to the selected pin count.

This page represents a connector family rather than one universal part number. Each pin-count configuration should therefore be reviewed using its own drawing, Pin Map, dimensional requirements and validation conditions.

Available 2–7 Pin Configurations

Pin CountPossible Electrical ArchitecturePrimary Engineering Review
2 PinBasic two-conductor power, detection or control interfacePolarity, current, voltage drop and partial mating
3 PinPower and return plus detection or identificationContact sequence and power-enable logic
4 PinPower pair plus two control, detection or signal contactsPin Map, signal reference and fault states
5 PinPower, return, identification and additional control functionsElectrical protection and channel allocation
6 PinPower and multiple project-specific control or signal pathsCurrent sharing, contact sequence and interference
7 PinMulti-function power, detection, identification and signal interfacePin Map, thermal performance and complete channel validation

These examples are not universal Pin Maps. Contact count alone does not determine current capability, voltage rating, charging function or communication protocol.

How to Select the Correct Pin Count

The correct magnetic connector should be selected from the number of independent electrical functions required by the customer device, rather than selecting a higher pin count simply because more contacts are available.

Possible contact functions include:

  • Positive power input or output
  • Power return
  • Parallel power contacts
  • Device-presence detection
  • Accessory identification
  • Power-enable control
  • Interlock or fault detection
  • Temperature monitoring
  • Project-specific control signals
  • Low-speed communication
  • Factory test or programming contacts

The project should first define a complete Pin Map and then select the minimum practical number of contacts required by the electrical architecture.

Example Pin Count Selection Logic

Project RequirementPossible Starting ConfigurationWhy
Simple DC power connection2 PinProvides separate supply and return paths
Power plus device detection3 PinAdds one independent detection contact
Power plus detection and identification4 PinProvides additional project-specific logic paths
Power plus several control functions5–6 PinAllows more independent control or signal assignments
Multi-function docking interface6–7 PinProvides additional contacts for power, control and signal allocation

These are selection examples rather than fixed rules. The final pin count must be determined from the customer circuit and required fault states.

Series Structure and Mechanical Differences

FeatureSeries CharacteristicRequired Confirmation
Pin Count2, 3, 4, 5, 6 or 7 contactsSelect according to the required Pin Map
Contact LayoutSingle-row multi-contact arrangementConfirm exact contact pitch and position by drawing
Housing LengthChanges according to contact count and selected modelConfirm overall length, width and height
Pogo Pin SideSpring-loaded conductive contactsConfirm free height, working stroke and contact force
Mating SideProject-specific mating targetsConfirm target dimensions, material and surface finish
Magnetic StructureMagnet-assisted attachment and retentionConfirm capture, seated retention and separation force
TerminationVaries by selected connector structureConfirm PCB, FPC, wire or project-specific termination

Pin Count Does Not Define Current Capability

A higher pin count does not automatically mean a higher current rating. Electrical capability depends on the contact structure and the complete power path.

Important variables include:

  • Contact diameter and geometry
  • Pogo pin working stroke
  • Contact force
  • Mating-target material and finish
  • Number of contacts connected in parallel
  • PCB or wire termination
  • PCB copper width and thickness
  • Ambient temperature
  • Customer enclosure thermal conditions

A simplified complete-path resistance is:

Rpath = Rhost-PCB + Rtermination1 + Rpogo + Rinterface + Rtarget + Rtermination2 + Rdevice-PCB

The voltage drop is:

Vdrop = I × Rpath

The resistive power loss is:

Ploss = I² × Rpath

Continuous current should be confirmed through complete-path voltage-drop and temperature-rise testing for the selected connector.

Parallel Power Contacts Require Current-Sharing Validation

Higher-pin-count configurations may allow multiple contacts to be connected in parallel for power or return.

Parallel contacts do not necessarily carry equal current because of differences in:

  • Working stroke
  • Contact resistance
  • Target flatness
  • PCB routing resistance
  • Termination resistance
  • Contact contamination

Individual contact current and temperature should therefore be measured under the maximum intended electrical load.

Pin Count Does Not Automatically Define Data Capability

Multiple conductive contacts can be assigned to signals, but a 4 pin, 5 pin, 6 pin or 7 pin magnetic pogo pin connector does not automatically support USB, UART, I2C or another communication protocol.

The complete signal path may include:

Host Controller → Host PCB → Protection Components → Magnetic Connector → Device PCB → Device Controller

Signal performance depends on:

  • Selected physical layer
  • Signal voltage
  • Data rate
  • Signal and return-contact allocation
  • PCB routing
  • Connector transition geometry
  • Crosstalk
  • Protection components
  • Complete channel validation

Magnetic Capture and Mechanical Alignment

Magnetic attraction can assist connector approach and attachment. It should not be the only feature controlling final contact alignment.

Mating FunctionRecommended Control
Initial CaptureMagnet arrangement and approach geometry
Orientation ControlHousing geometry and magnetic polarity
Final AlignmentHousing datums and mechanical mating surfaces
Pogo Pin CompressionMechanical stops and dimensional tolerance stack
Seated RetentionMagnetic structure and customer mechanical support
Connector RemovalDefined separation direction and release-force requirement

Capture force, seated retention and separation force should be specified separately because they represent different connector behaviours.

Working Stroke Must Be Controlled for Every Contact

All spring-loaded contacts should remain inside their approved compression range when the connector reaches the final seated position.

A simplified working-stroke relationship is:

S = Hfree - Hseated

The complete dimensional stack may include:

  • Pogo pin free-height tolerance
  • Mating-target height and flatness
  • Contact-position tolerance
  • Housing dimensions
  • PCB position
  • Mechanical-stop position
  • Magnet position
  • Customer-enclosure deformation
Stroke ConditionPossible Result
Insufficient CompressionIntermittent power, unstable detection or resistance variation
Approved Working StrokeIntended contact force and electrical condition
Excessive CompressionSpring bottoming, target damage or housing load
Unequal CompressionDifferent resistance and current distribution between contacts

Partial Mating Becomes More Important as Pin Count Increases

A multi-contact magnetic connector can enter several intermediate electrical states before all contacts reach their intended working stroke.

ConditionPossible RiskRequired Review
One End Contacts FirstUnexpected power or signal sequenceContact-height tolerance and approach angle
Only Some Contacts Are SeatedPartial power or incorrect detection statePin sequence and full-seating logic
Laterally Offset MatingContact reaches the wrong targetContact pitch, target width and maximum offset
Magnetically Retained but Not Fully SeatedUnstable electrical connectionIndependent full-seating verification
Wrong OrientationIncorrect Pin Map or reversed polarityMechanical coding and magnetic polarity
Removal Under LoadTransient voltage, arcing or communication interruptionPower-disable sequence and powered endurance

2–7 Pin Series Selection Parameters

ParameterSeries Definition
Product Type2–7 pin magnetic pogo pin connector series
Available Pin Counts2, 3, 4, 5, 6 and 7 contacts
Contact LayoutSingle-row arrangement according to selected model
Pin MapProject-specific power, return, detection, identification, control and signal allocation
Housing DimensionsDifferent according to pin count and selected structure
Contact PitchConfirm using the selected model drawing
Working StrokeConfirm minimum, nominal and maximum pogo pin compression
Contact ForceReport at a defined working stroke
VoltageModel- and circuit-specific
Continuous CurrentConfirm through voltage-drop and temperature-rise testing
Contact ResistanceReport with test current, stroke, target and measurement method
Magnetic PerformanceCapture, seated retention and separation force are specified separately
Mating LifeDefined for each selected model under stated test conditions
Environmental ProtectionApplies only to a defined and tested connector or complete assembly

Possible Application Areas

ApplicationPossible Connector RolePrimary Selection Focus
Portable ElectronicsCharging, power, detection or control interfacePin count, size and repeated mating
Smart-Home EquipmentPower, docking or removable module connectionPin Map and mechanical integration
Wearable ElectronicsCharging, detection or accessory interfaceCompact size and exposed-contact protection
Industrial Handheld DevicesPower, control or service connectionWorking stroke, vibration and contamination
Charging DocksPower, detection, identification and controlAlignment and partial-mating behaviour
Custom Electronic ModulesProject-specific multi-contact interfacePin Map and housing customization

These applications are examples. Final connector selection depends on the electrical architecture, available space, mechanical integration and environmental conditions.

Information Required for 2–7 Pin Connector Selection

InputInformation to Provide
Required Pin Count2, 3, 4, 5, 6 or 7 contacts
Pin MapFunction of every power, return, detection and signal contact
Electrical ConditionsVoltage, continuous current, peak current and signal types
Available SpaceMaximum length, width, height and restricted regions
Contact PitchRequired pitch or mating-target dimensions
Mating DirectionApproach, final seating and removal direction
Working StrokeMinimum, nominal and maximum pogo pin compression
TerminationPCB, FPC, wire or project-specific connection
Magnetic RequirementsCapture, seated retention and separation requirements
EnvironmentTemperature, moisture, dust, vibration and cleaning exposure
Project Files2D drawing, 3D model, schematic, PCB layout or device assembly
CommercialPrototype quantity, annual forecast and project stage

Frequently Asked Questions

What is a 2–7 pin magnetic pogo pin connector series?

It is a family of magnetic spring-contact connectors available with different numbers of electrical contacts. This series includes 2, 3, 4, 5, 6 and 7 pin configurations.

How do I choose between 2 pin and 7 pin?

Start by defining the complete Pin Map. Count the independent power, return, detection, identification, control and signal functions required by the device, then select the minimum practical contact count.

Does a higher pin count support more current?

Not automatically. Current capability depends on contact geometry, working stroke, target structure, termination, PCB routing and thermal conditions.

Can different contacts carry power and signals?

Yes. Contacts can be allocated to project-specific power and signal functions, but the complete Pin Map and signal channel must be validated with the customer circuit.

Does a 4, 5, 6 or 7 pin connector automatically support USB?

No. Pin count alone does not establish USB or another communication protocol. Complete channel design and validation are required.

Are all 2–7 pin connectors the same size?

No. Housing dimensions and contact arrangements can change according to pin count and selected connector structure.

Can the connector dimensions and pin count be customized?

Pin count, housing dimensions, contact arrangement, termination and magnetic structure can be reviewed according to project requirements and tooling feasibility.

Do all models have the same electrical ratings?

No. Electrical ratings must be confirmed for the selected model, contact allocation, working stroke and complete customer assembly.

What information is needed for connector selection?

Provide the required pin count, Pin Map, voltage, current, signal type, available installation space, working stroke, magnetic requirements and available project drawings.

Request a 2–7 Pin Magnetic Connector Selection Review

Review additional custom magnetic connector components for different contact counts, shapes and mating structures.

Submit the required pin count, Pin Map, electrical conditions, available space and drawings through the Get Quote & Samples page .

CTP can review the 2–7 pin contact configuration, Pin Map, pogo pin working stroke, mating-target structure, magnetic layout, housing and PCB, FPC or wire termination. Final electrical ratings, signal capability, magnetic retention, mating life and environmental performance must be confirmed through the selected model drawing and project-specific validation.

Engineering Review for 2–7 Pin Magnetic Pogo Pin Connector Series for Custom Device Integration

This product page presents a CTP magnetic connector configuration for engineering reference. Final dimensions, electrical ratings, materials, magnet structure, sealing level and reliability targets are not universal values; they are confirmed against the approved drawing, installation condition and model-specific validation plan.

Information to provide for evaluation

  • pin count, pitch, pin map and mating direction
  • housing envelope, mounting method and device-side interface
  • current, voltage, signal and contact-resistance targets
  • magnetic retention, polarity, sealing, materials and finish
  • sample quantity, validation plan and forecast volume

How specifications are confirmed

CTP reviews the application and prepares a drawing or specification for approval before sample production. Test scope, acceptance criteria and report format should identify the model, sample status, method, conditions, result and review date.

Can this magnetic connector be customized?

Yes. Customization can cover geometry, contact layout, materials, cable construction, magnetic structure, sealing and appearance. Feasibility depends on the application and approved specification.

Are the electrical and waterproof values universal?

No. Current, voltage, resistance, temperature rise and ingress-protection claims apply only to the identified model and stated test conditions.

What determines sample and production timing?

Timing is confirmed after the drawing, materials, tooling, sample quantity, validation scope and production requirements have been reviewed.

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