OEM / ODM Custom Interconnect Solutions
Custom Magnetic Connector

2–8 Pin Dual Row Waterproof Magnetic Pogo Pin Connector Series

CTP 2–8 Pin Dual Row Waterproof Magnetic Pogo Pin Connector Series includes multiple paired magnetic interfaces with different contact counts, housing lengths and dual-row arrangements. Each configuration combines a spring-loaded pogo pin side, a flat target side, a metal housing and a perimeter sealing structure. The Pin Map, dimensions, working stroke, electrical ratings, magnetic retention, mating life and ingress protection are confirmed according to the selected model, approved drawing and complete customer device.

For an engineering review, provide the Pin Map, voltage and current, available installation space, mating orientation, expected quantity and any available 2D or 3D drawings.
Engineering Review Inputs

Information That Helps Us Evaluate This Connector

Product specifications should be reviewed together with the customer device, PCB, electrical assignment and mechanical mating conditions.

01
Pin Map and Contact Functions

Define the function of each power, return, signal, control or detection contact.

02
Electrical Conditions

Provide voltage, continuous current, peak current and required signal conditions.

03
Mechanical Integration

Provide available length, width, height, PCB area and required mating orientation.

04
Project and Validation Scope

Provide application, expected quantity, environment and customer validation requirements.

Product Engineering Details

Technical Specifications, Structure and Integration

Review the product-specific description, technical parameters, contact arrangement, mechanical structure and project conditions below.

Engineering Summary: The CTP 2–8 Pin Dual Row Waterproof Magnetic Pogo Pin Connector Series includes multiple connector pairs with different contact counts, housing lengths and dual-row layouts. Each configuration contains a spring-loaded pogo pin side, a flat target side, a metal housing and a perimeter sealing structure. This page represents a connector series rather than one universal part number. Dimensions, Pin Map, working stroke, electrical ratings, magnetic performance, mating life and ingress protection must be confirmed for the selected model and complete customer assembly.

2–8 Pin Dual Row Waterproof Magnetic Pogo Pin Connector Series

This 2–8 pin dual row waterproof magnetic pogo pin connector series is designed for custom devices that require a removable power, charging, detection or signal interface within a compact installation area.

The series contains several paired magnetic connector structures. One half uses spring-loaded pogo pin contacts, while the opposing half uses flat target contacts. Integrated magnets may assist connector approach and retention.

The products shown are not one identical connector with interchangeable contact counts. Different 2 pin, 3 pin, 4 pin, 5 pin, 6 pin, 7 pin and 8 pin configurations may use different housing lengths, contact layouts, dimensions and magnetic structures.

Each model should therefore be reviewed using its own approved drawing, Pin Map and validation requirements.

Available 2–8 Pin Configurations

Pin CountPossible Project FunctionsPrimary Engineering Review
2 PinPower and returnPolarity, current, voltage drop and exposed-contact safety
3 PinPower, return and detection or identificationContact sequence, detection logic and power enable
4 PinPower pair plus two control or signal contactsPin Map, return paths and partial-mating conditions
5 PinPower, detection, identification and additional controlContact allocation, PCB routing and protection
6 PinPower and multiple project-specific signalsSignal return, contact spacing and electrical isolation
7 PinPower, identification and several control or data pathsPin sequence, interference and connector alignment
8 PinMulti-function power and signal interfaceCurrent sharing, crosstalk, thermal performance and validation

These allocations are examples only. The number of contacts does not automatically determine the supported current, voltage, data protocol or application.

Dual-Row Contact Arrangement

A dual-row layout can increase the number of available contacts without requiring the full connector length of an equivalent single-row design.

The actual contact distribution depends on the selected pin count and should be confirmed using the model drawing.

The drawing should identify:

  • Contact count in each row
  • Center-to-center pitch within each row
  • Distance between the two rows
  • Target diameter and spacing
  • Overall connector length, width and height
  • Housing and PCB datums
  • Pogo pin free height
  • Recommended working stroke
  • PCB, FPC or wire termination dimensions

Dual-row density also reduces the spacing between adjacent contacts. Contamination, target offset and contact-to-contact bridging must therefore be evaluated during product integration.

Connector Pair Structure

Connector ElementPrimary FunctionRequired Confirmation
Pogo pin sideProvides compliant spring-loaded electrical contactsWorking stroke, contact force and termination
Flat target sideProvides the opposing contact surfacesMaterial, finish, flatness and mechanical support
Dual-row contact insertPositions the contacts within the housingPitch, row spacing, insulation and tolerance
Metal housingSupports the connector and mating geometryMounting, insulation, grounding and enclosure integration
Permanent magnetsAssist capture and seated retentionCapture, retention, removal and magnetic-sensitive regions
Perimeter sealing structureMay support a sealed connector interfaceCompression, sealing land and complete assembly testing

Develop the Pin Map Before Selecting the Connector

The correct pin count should be selected from the required electrical functions rather than from connector appearance alone.

Possible contact functions include:

  • Positive power input or output
  • Power return
  • Parallel power contacts
  • Device-presence detection
  • Accessory identification
  • Power-enable control
  • Temperature or fault monitoring
  • Project-specific control signals
  • Low-speed communication
  • Factory or service contacts

Power return, signal return, shield and metal housing should not automatically be treated as the same electrical node.

Example Pin Allocation

The following table shows possible allocations. It does not represent one universal Pin Map for the complete series.

ConfigurationExample AllocationKey Validation
2 PinPositive power and returnCurrent, polarity, temperature rise and short circuit
3 PinPositive power, return and detectionDetection timing and power-enable sequence
4 PinPower pair, detection and identificationPartial mating and wrong-accessory response
5 PinPower pair plus three project-specific signalsLogic levels, reference path and protection
6 PinParallel power contacts plus detection and controlCurrent sharing and individual contact temperature
7 PinPower, identification and several communication contactsSignal integrity and contact-sequence behaviour
8 PinPower, return, detection and multiple signal contactsComplete channel, crosstalk and fault-state validation

Pin Count Does Not Establish Data Capability

A multi-pin magnetic connector provides several conductive paths, but it does not automatically support USB, video or another high-speed protocol.

Data performance depends on the complete channel:

Host Controller → Host PCB → Protection Components → Pogo Pin Interface → Target Contacts → Accessory PCB → Accessory Controller

High-speed channel development may require evaluation of:

  • Differential impedance
  • Insertion loss
  • Return loss
  • Crosstalk
  • Skew
  • Mode conversion
  • Reference-path continuity
  • Connector transition geometry
  • Protocol operation
  • System interoperability

Low contact resistance and a higher pin count do not independently prove high-speed communication performance.

Waterproof Integration and Sealing Boundary

The visible perimeter sealing structures can form part of a waterproof magnetic connector design. They do not independently establish an IP rating for every connector or finished device.

The complete sealing path may include:

  • The connector perimeter gasket or sealing ring
  • The mating sealing surface
  • The metal housing
  • The insulating contact insert
  • The connector-to-enclosure joint
  • Adhesive, potting or overmolding
  • The PCB, FPC or wire termination area
  • Other seams and openings in the finished device

Mated and unmated protection should be defined separately. A connector that is protected when fully connected may not provide the same protection when the cable or accessory is removed.

Sealing Compression

Final sealing compression should be controlled by mechanical geometry and stops rather than by magnetic attraction alone.

Sealing performance can vary because of:

  • Gasket material and hardness
  • Gasket thickness
  • Housing tolerance
  • Mechanical-stop position
  • Magnet-force tolerance
  • Temperature
  • Compression set
  • Dust or debris on the sealing land

The gasket compression and pogo pin working stroke must both remain within their approved ranges at the final assembled position.

Magnetic Capture and Mechanical Alignment

Magnets may guide the connector halves during approach, but the final contact position should be established by the housings, locating features and mechanical stops.

Interface FunctionRecommended Control
Initial captureMagnet arrangement and approach geometry
Orientation controlHousing shape, keyed features and magnet polarity
Final alignmentMechanical guides, datums and mating faces
Pogo pin compressionMechanical stops and dimensional stack
Sealing compressionFinal gap and sealing-land geometry
Seated retentionMagnets and customer-device support structure
Connector removalDefined release direction and force requirement

Initial capture, seated retention and separation force should be measured separately because they represent different connector behaviours.

Control the Pogo Pin Working Stroke

A simplified working-stroke calculation is:

S = Hfree - Hseated

where:

  • S is the actual pogo pin compression
  • Hfree is the installed free contact height
  • Hseated is the final distance to the mating target

The tolerance calculation should include:

  • Pogo pin free-height tolerance
  • Target height and flatness
  • Contact insert position
  • Housing dimensions
  • PCB mounting position
  • Sealing-ring compression
  • Mechanical-stop position
  • Magnet position
  • Customer enclosure deformation
  • Contamination between the mating surfaces
Stroke ConditionPossible Result
Insufficient compressionIntermittent power, unstable detection or resistance variation
Approved working strokeIntended contact force and electrical condition
Excessive compressionSpring bottoming, target damage, housing load or PCB stress
Unequal compressionDifferent contact resistance and uneven current distribution

Parallel Contacts Require Current-Sharing Validation

Some 4–8 pin configurations may use multiple contacts in parallel for positive power or return paths.

Parallel contacts do not automatically divide current equally. Current distribution can be affected by:

  • Different working strokes
  • Target tilt
  • Contact-resistance variation
  • PCB routing resistance
  • Termination differences
  • Contamination on one contact

Individual contact current and temperature should be measured under the maximum intended load.

Evaluate the Complete Power Path

A simplified electrical path is:

Rpath = Rhost-PCB + Rtermination1 + Rpogo + Rinterface + Rtarget + Raccessory-PCB

The voltage drop is:

Vdrop = I × Rpath

The resistive loss is:

Ploss = I² × Rpath

The project should define:

  • Operating voltage
  • Continuous current per contact
  • Peak current and duration
  • Permitted voltage drop
  • Permitted temperature rise
  • Inrush current
  • Short-circuit response
  • Power-enable sequence
  • Removal under electrical load

The current capacity of the series cannot be determined from pin count or product appearance alone.

Partial Mating Is a Real Electrical State

Magnetic attraction may hold the connector close to its intended position before all contacts reach their approved working stroke and the sealing structure is fully compressed.

Partial-Mating ConditionPossible RiskRequired Review
One side contacts firstUnexpected power or signal sequenceApproach angle and contact-height tolerance
Laterally offset connectionA pogo pin contacts an adjacent targetTarget dimensions, pitch and maximum offset
Magnetically retained but not seatedFalse detection or unstable powerIndependent full-seating verification
Incomplete gasket compressionEnvironmental protection is not establishedFinal gap and mechanical stop
Conductive contaminationShort circuit or leakage between contactsPower control and fault protection
Removal under loadTransient voltage, arcing or communication interruptionPower-disable sequence and powered-endurance testing

Series Selection Parameters

ParameterSeries Definition
Product Type2–8 pin dual row waterproof magnetic pogo pin connector series
Contact Count2, 3, 4, 5, 6, 7 or 8 contacts
Contact ArrangementDual-row or paired-row layout according to the selected model
Mating StructureSpring-loaded pogo pin side with flat target side
HousingMetal housing with insulating contact insert
Sealing StructurePerimeter sealing interface integrated according to the enclosure
Pin MapProject-specific power, return, detection, identification and signal functions
Overall DimensionsConfirm using the selected model drawing
Contact PitchConfirm same-row pitch and row spacing using the drawing
Working StrokeConfirm minimum, nominal and maximum compression
Contact ForceReport at a defined working stroke
VoltageModel- and circuit-specific
Continuous CurrentConfirm per contact through voltage-drop and temperature-rise testing
Contact ResistanceReport with test current, stroke, target and measurement method
Magnetic PerformanceCapture, seated retention and separation force are measured separately
Mating LifeDefined by model, stroke, load, target, environment and acceptance criteria
Contact FinishConfirm separately for pogo pins, targets and terminations
Ingress ProtectionApplies only to a defined and tested connector or complete device assembly
TerminationPCB, FPC, wire or project-specific subassembly

Possible Application Areas

ApplicationPossible Interface RolePrimary Engineering Focus
Outdoor electronicsCharging, power or removable accessory connectionSealing, contamination, cable pull and temperature
Industrial handheld devicesDocking, charging, communication or service interfaceVibration, working stroke and contact durability
Smart-home devicesCharging base, detachable module or accessory interfaceFrequent mating, cleaning and exposed-contact safety
Portable electronic equipmentCompact power and signal interfaceSize, magnetic retention and power sequencing
Custom charging docksPower, detection, identification and controlAlignment, current sharing and partial mating
Sealed electronic equipmentFlush or shallow removable electrical interfaceComplete feedthrough and enclosure validation

These are possible application categories. Final suitability depends on the selected connector and complete customer product.

Recommended Validation Plan

RequirementRecommended Evaluation
Pin MapConfirm the function and electrical state of every contact
Dimensions and PitchVerify contact pitch, row spacing and target positions
Working StrokeVerify minimum, nominal and maximum compression
Contact ResistanceMeasure with defined current, target, stroke and sample condition
Voltage DropMeasure the complete power path at intended current
Temperature RiseEvaluate individual contacts, PCB, termination and housing
Parallel Current SharingMeasure individual contact current and temperature where applicable
Magnetic CaptureEvaluate approach and orientation behaviour
Retention and ReleaseMeasure force in the intended use and removal directions
Partial MatingTest tilted, offset and retained-but-unseated states
Short CircuitEvaluate moisture, metal objects and adjacent-contact bridging
Sealing CompressionVerify minimum, nominal and maximum final gap
Ingress ProtectionTest the defined connector or complete enclosure assembly
Mechanical EnduranceUse defined stroke, speed, target and acceptance criteria
Powered EnduranceEvaluate mating and separation under intended electrical load
Environmental ExposureTest representative water, dust, vibration and cleaning conditions
Production VariationEvaluate contacts, targets, housings, magnets and sealing tolerances

Information Required for Engineering Review

InputInformation to Provide
Pin CountRequired 2, 3, 4, 5, 6, 7 or 8 contact configuration
Pin MapFunction of every power and signal contact
Electrical ConditionsVoltage, continuous current, peak current and signal types
Mechanical SpaceMaximum length, width, height and restricted regions
Contact LayoutRequired pitch, row spacing and target arrangement
Mating DirectionApproach, final seating and removal direction
Working StrokeMinimum, nominal and maximum compression
TerminationPCB, FPC, wire or project-specific subassembly
Magnetic RequirementsCapture, seated retention and release conditions
Sealing RequirementMated state, unmated state, intended IP target and test condition
EnvironmentTemperature, water, dust, vibration and cleaning exposure
DurabilityMating frequency, powered removal and acceptance criteria
Project Files2D drawing, 3D model, schematic, PCB layout or device assembly
CommercialPrototype quantity, annual forecast and project stage

Frequently Asked Questions

Is this one universal 2–8 pin connector model?

No. This page presents several connector models with different contact counts, housing lengths and layouts. Each model requires its own approved drawing and specification.

Are all configurations dual row?

The series uses dual-row or paired-row contact arrangements according to the selected model. The number of contacts in each row should be confirmed using the model drawing.

Can the contacts carry both power and signals?

Yes, contacts can be assigned to project-specific power, return, detection, identification and signal functions. The final Pin Map must be defined by the customer circuit.

Are all configurations rated for the same current and voltage?

No. Electrical ratings depend on the selected contacts, Pin Map, working stroke, termination, PCB routing and complete thermal environment.

Does a higher pin count automatically support high-speed data?

No. High-speed capability requires a defined physical layer and complete channel validation.

Does the sealing structure supports IP65?

No. The sealing structure can form part of a waterproof interface, but an IP rating must apply to a defined and tested connector or complete device assembly.

Can the connector remain waterproof when disconnected?

This depends on whether the device-side contact insert is independently sealed. Mated and unmated protection should be evaluated separately.

How is magnetic force specified?

Initial capture, seated retention and separation force should be specified separately in their defined directions.

Can dimensions and contact arrangements be customized?

Customization can be reviewed according to the Pin Map, available space, tooling feasibility, expected quantity and validation scope.

What information is required for model selection?

Provide the required pin count, Pin Map, voltage, current, available space, contact layout, working stroke, sealing requirement and available drawings.

Request a 2–8 Pin Connector Selection Review

Review additional custom magnetic connector components for different contact counts and mechanical structures.

Submit the required pin count, Pin Map, electrical conditions, available space, sealing requirements and drawings through the Get Quote & Samples page .

CTP can review the 2–8 contact arrangement, dual-row layout, pogo pin working stroke, mating targets, magnetic structure, sealing interface, housing and PCB, FPC or wire termination. Final electrical ratings, signal performance, mating life, ingress protection and complete device performance must be confirmed through approved drawings and project-specific validation.

Engineering Review for 2–8 Pin Dual Row Waterproof Magnetic Pogo Pin Connector Series

This product page presents a CTP magnetic connector configuration for engineering reference. Final dimensions, electrical ratings, materials, magnet structure, sealing level and reliability targets are not universal values; they are confirmed against the approved drawing, installation condition and model-specific validation plan.

Information to provide for evaluation

  • pin count, pitch, pin map and mating direction
  • housing envelope, mounting method and device-side interface
  • current, voltage, signal and contact-resistance targets
  • magnetic retention, polarity, sealing, materials and finish
  • sample quantity, validation plan and forecast volume

How specifications are confirmed

CTP reviews the application and prepares a drawing or specification for approval before sample production. Test scope, acceptance criteria and report format should identify the model, sample status, method, conditions, result and review date.

Can this magnetic connector be customized?

Yes. Customization can cover geometry, contact layout, materials, cable construction, magnetic structure, sealing and appearance. Feasibility depends on the application and approved specification.

Are the electrical and waterproof values universal?

No. Current, voltage, resistance, temperature rise and ingress-protection claims apply only to the identified model and stated test conditions.

What determines sample and production timing?

Timing is confirmed after the drawing, materials, tooling, sample quantity, validation scope and production requirements have been reviewed.

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