OEM / ODM Custom Interconnect Solutions
Custom Magnetic Connector

Custom Round 1-Pin Magnetic Pogo Pin Connector for Device-Side Integration

This custom round 1-pin magnetic pogo pin connector is designed for compact device-side power interfaces that require a detachable magnetic connection. It combines a spring-loaded center contact with a circular magnetic mating structure, while the complete electrical return path, working stroke, magnetic force, PCB or wire termination and enclosure integration can be configured according to the application.

For an engineering review, provide the Pin Map, voltage and current, available installation space, mating orientation, expected quantity and any available 2D or 3D drawings.
Engineering Review Inputs

Information That Helps Us Evaluate This Connector

Product specifications should be reviewed together with the customer device, PCB, electrical assignment and mechanical mating conditions.

01
Pin Map and Contact Functions

Define the function of each power, return, signal, control or detection contact.

02
Electrical Conditions

Provide voltage, continuous current, peak current and required signal conditions.

03
Mechanical Integration

Provide available length, width, height, PCB area and required mating orientation.

04
Project and Validation Scope

Provide application, expected quantity, environment and customer validation requirements.

Product Engineering Details

Technical Specifications, Structure and Integration

Review the product-specific description, technical parameters, contact arrangement, mechanical structure and project conditions below.

Engineering Summary: This round 1-pin magnetic pogo pin connector is intended for compact device-side interfaces that require a spring-loaded electrical contact and magnet-assisted mating. Because one visible pogo contact does not by itself define a complete power circuit, the return path, polarity, working stroke, magnetic force, PCB or wire termination and enclosure structure must be confirmed as part of the complete application.

A round 1-pin magnetic pogo pin connector should be specified as a complete electrical and mechanical interface rather than as an isolated pogo pin. The final connector performance depends on the spring-loaded contact, mating target, return path, magnets, housing geometry, mechanical stop, termination and device enclosure.

This product is suitable for custom device-side integration where a compact circular magnetic connection is preferred over a conventional plug, latch or threaded connector.

What Is a Round 1-Pin Magnetic Pogo Pin Connector?

A round 1-pin magnetic pogo pin connector uses one visible spring-loaded contact inside a circular magnetic mating structure. The pogo pin compresses against its mating surface and provides local electrical contact pressure, while the magnets assist connector approach and retention.

The connector system contains several separate functions:

System FunctionPrimary StructureEngineering Purpose
Electrical contact pressureSpring-loaded pogo pinMaintains contact with the mating target across the approved working stroke
Electrical return pathProject-defined conductive structureCompletes the power or signal circuit outside the visible pogo contact
Magnetic capture and retentionMagnets and magnetic return structureAssists connector approach and maintains the connected condition
Final alignmentHousing geometry and locating featuresControls the final contact position and mating orientation
Working strokeMechanical stop and dimensional stackDefines how far the pogo pin is compressed after mating
Device connectionPCB, wire, solder cup or custom terminationConnects the magnetic interface to the product electronics

One Contact Still Requires a Complete Electrical Return Path

A 1-pin connector describes the number of visible pogo contacts. It does not remove the need for the second side of the electrical circuit.

The return path may be provided through:

  • A conductive outer ring
  • A separately designed metal contact surface
  • A device housing component intentionally designed as a conductor
  • Another project-specific electrical path

The return structure must be intentionally conductive and validated. A magnet, housing, screw or exposed metal component should not be assumed to carry current unless it is specifically designed for that function.

Before approving the connector, define:

  • The positive and return paths
  • Polarity
  • The electrical state before full mating
  • Whether the contacts remain energized when disconnected
  • Short-circuit and reverse-polarity protection
  • The sequence in which conductive surfaces make contact

Reference Product Definition

SpecificationCurrent Product Definition
Product TypeRound magnetic pogo pin connector
Pin Count1 spring-loaded contact
Connector GeometryRound / circular
Primary FunctionProject-specific low-voltage power or electrical interface
Return PathMust be defined in the approved electrical architecture
Mating MethodMagnet-assisted
Contact MethodSpring-loaded pogo contact against a defined mating target
TerminationCustom PCB, wire, solder cup or module integration
Voltage and CurrentConfirmed according to the approved project drawing and complete power path
Magnetic ForceConfigured according to holding and release requirements
Ingress ProtectionDetermined by the final connector and device sealing structure

Why Use a Round 1-Pin Structure?

Compact Circular Installation

A round connector structure may be useful when the device has a cylindrical enclosure, central charging position or limited installation area.

The final design should confirm:

  • Connector outside diameter
  • Installation depth
  • PCB or wire location
  • Mating direction
  • Housing opening
  • Available mechanical support

Spring-Loaded Contact Compliance

The pogo pin compensates for a defined amount of axial dimensional variation. Stable operation requires the contact to remain within its approved working-stroke range under minimum, nominal and maximum assembly conditions.

The tolerance stack may include:

  • Pogo pin free height
  • Connector installed height
  • Housing dimensions
  • PCB or wire position
  • Mating target position
  • Mechanical-stop position
  • Adhesive, gasket or overmolding thickness
  • Housing and PCB flatness

Magnet-Assisted Detachable Mating

The magnetic structure can assist connector approach and create a detachable interface. Magnetic capture, axial retention, lateral movement and cable-peel release should be treated as separate requirements.

A stronger magnet is not automatically better. Excessive magnetic force may increase mating impact, removal force, enclosure loading or pogo pin compression.

Custom Device-Side Integration

The connector can be developed around the available PCB, wire and enclosure structure instead of forcing the device to adopt a standard external connector shape.

PCB, Wire and Module Integration Options

Integration OptionSuitable ConditionPrimary Engineering Review
PCB-mounted structureThe connector is installed directly onto the device PCBFootprint, soldering, working height and PCB support
Wire-terminated structureThe connector connects to an internal harnessWire gauge, joint process, strain relief and polarity
Solder-cup structureManual or controlled wire soldering is requiredSolder amount, thermal exposure and protection of the moving contact
Integrated moduleThe connector is supplied with a housing, PCB, cable or sealing structureComplete mechanical, electrical and environmental validation

Electrical Design Requirements

The complete electrical path may include:

  1. Power source
  2. Cable or PCB conductor
  3. Connector termination
  4. Spring-loaded contact
  5. Mating target
  6. Defined return structure
  7. Device PCB and load

Define the following before product approval:

  • Operating voltage
  • Continuous current
  • Peak current and duration
  • Duty cycle
  • Maximum permitted voltage drop
  • Maximum permitted temperature rise
  • Contact resistance measurement boundary
  • Electrical state during mating and separation

The connector rating should be based on the complete installed system. A current value measured on an individual contact does not automatically establish the current capability of the complete device interface.

Mechanical Design Requirements

The mechanical review should include:

  • Minimum, nominal and maximum pogo pin compression
  • Mechanical-stop position
  • Magnetic air gap
  • Axial holding force
  • Lateral stability
  • Release direction
  • PCB or housing deflection
  • Cable load and strain relief
  • Incorrect mating positions

Magnets should assist mating, while the housing and mechanical stop should define the final connector position.

Available Customization

  • Connector outside diameter
  • Overall height and installation depth
  • Pogo pin working stroke
  • Spring force
  • Contact-tip geometry
  • Conductive return-path structure
  • Magnetic holding and release force
  • Housing material and geometry
  • PCB, solder-cup or wire termination
  • Cable length and conductor size
  • Contact and mating-target finish
  • Mechanical keying and polarity control
  • Sealing and overmolding structure

Recommended Validation

RequirementRecommended Evaluation
Complete circuitConfirm the pogo contact and defined return path
Contact resistanceMeasure at the defined working stroke and measurement points
Power performanceVoltage-drop and temperature-rise testing under the required load
Working strokeMinimum, nominal and maximum assembly conditions
Magnetic behaviorCapture, holding and separation force in defined directions
Repeated matingProject-defined cycle testing with pre- and post-test measurements
Incorrect matingOffset, rotated and partially connected positions
EnvironmentApplication-specific temperature, humidity, contamination or chemical exposure
Final installationDevice-level validation with the production PCB, housing and mating target

Information Required for a Custom Project

  • Application and device type
  • Complete power and return path
  • Voltage, continuous current and peak current
  • Available connector dimensions
  • PCB, cable and enclosure drawings
  • Mating and removal directions
  • Required magnetic holding and release behavior
  • Expected mating frequency
  • Operating environment
  • Required termination method
  • Expected prototype and production quantity
  • Required testing and documentation

Frequently Asked Questions

Can a 1-pin magnetic connector complete a power circuit?

One visible pogo contact can only be used after another intentional conductive return path has been defined in the complete device or mating system.

Is the outer metal ring automatically the return path?

No. The outer ring, housing or magnet should only be treated as a conductor when it has been intentionally designed, connected and validated for that function.

Can the magnetic force be customized?

Yes. Magnetic behavior can be adjusted through magnet size, arrangement, material, air gap and magnetic return structure. Holding and release forces should be defined separately.

Can the connector be mounted directly onto a PCB?

PCB mounting can be evaluated when the connector structure, footprint, soldering process, installed height and mechanical support are confirmed.

Is the connector waterproof?

Ingress protection depends on the complete connector insert, device enclosure, seals, cable entry, adhesive and tested mating state. The component should not be assigned a universal IP rating without a defined test configuration.

Can this connector carry data?

A one-contact structure is normally considered only after the complete electrical path has been defined. Independent power, return and data channels generally require additional conductive paths.

What is the correct working stroke?

The working stroke must be selected from the pogo pin construction and the complete assembly tolerance stack. It should remain inside the approved range under minimum, nominal and maximum conditions.

Can CTP supply only the connector or a complete module?

The project may be reviewed as an individual connector component, a wire-terminated assembly or an integrated module containing a PCB, cable, housing or sealing structure.

Prepare Your Round 1-Pin Connector Project

Review more round magnetic connector structures , compare 1 Pin, 2 Pin and 3 Pin connector architectures , access the connector engineering guides , or submit your drawings through the Get Quote & Samples page .

CTP can review the complete circuit path, return structure, connector dimensions, pogo pin working stroke, magnetic arrangement, PCB or wire termination and enclosure integration before prototype development. Final electrical ratings, environmental limits and validation criteria should be confirmed in the approved project drawing.

Engineering Review for Custom Round 1-Pin Magnetic Pogo Pin Connector for Device-Side Integration

This product page presents a CTP magnetic connector configuration for engineering reference. Final dimensions, electrical ratings, materials, magnet structure, sealing level and reliability targets are not universal values; they are confirmed against the approved drawing, installation condition and model-specific validation plan.

Information to provide for evaluation

  • pin count, pitch, pin map and mating direction
  • housing envelope, mounting method and device-side interface
  • current, voltage, signal and contact-resistance targets
  • magnetic retention, polarity, sealing, materials and finish
  • sample quantity, validation plan and forecast volume

How specifications are confirmed

CTP reviews the application and prepares a drawing or specification for approval before sample production. Test scope, acceptance criteria and report format should identify the model, sample status, method, conditions, result and review date.

Can this magnetic connector be customized?

Yes. Customization can cover geometry, contact layout, materials, cable construction, magnetic structure, sealing and appearance. Feasibility depends on the application and approved specification.

Are the electrical and waterproof values universal?

No. Current, voltage, resistance, temperature rise and ingress-protection claims apply only to the identified model and stated test conditions.

What determines sample and production timing?

Timing is confirmed after the drawing, materials, tooling, sample quantity, validation scope and production requirements have been reviewed.

ENGINEERING CONFIRMATION BEFORE SAMPLING

Turn this reference structure into a controlled project specification

Pin map & functions

Confirm power, signal and grounding allocation for the intended device.

Mechanical integration

Confirm working stroke, alignment, mounting, retention and mating behavior.

Cable & interface

Confirm cable exit, host interface and project-specific assembly requirements.

Drawing & validation

Use the approved drawing and agreed validation plan as the release reference.

Request an engineering reviewReview CTP evidence →

Custom Magnetic Connector Project

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