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Custom Magnetic Cable Assembly

Custom 2×4 Pin Dual-Row Magnetic Pogo Pin Data Cable

This custom dual-row 8-contact magnetic pogo pin data cable assembly uses a compact 2×4 contact arrangement with a matching device-side contact plate for project-specific power, data, control, detection or identification functions. The Pin Map, cable length, conductor gauge, signal allocation, magnetic retention, connector housing, strain relief and installation structure can be customized according to the approved schematic and mechanical drawing.

Confirm the Complete Cable Assembly
Magnetic End Pin count, shape and mating direction
Cable Construction Length, conductor and outer jacket
Opposite Termination USB, Type-C, DC or custom wire end
Electrical Functions Power, signal, detection or control

A Magnetic Cable Is More Than the Connector End

The finished assembly must define the magnetic mating component, internal conductor arrangement, cable construction and the opposite-end connection as one complete electrical system.

01

Magnetic Mating Interface

Confirm Pin count, contact allocation, magnet arrangement, connector shape, polarity control and mating direction.

02

Cable Construction

Define cable length, conductor count, wire specification, shielding requirements, jacket and flexibility.

03

Opposite-End Termination

Select USB, Type-C, DC plug, bare wire, terminal, PCB connection or another customized termination.

04

Device-Side Integration

Confirm installation space, outlet direction, strain relief, exposed-contact state and user operation.

Engineering Summary: This custom dual-row magnetic pogo pin data cable assembly uses a 2×4 contact layout, providing eight project-defined electrical paths in a compact interface. The cable-side connector and matching device-side contact plate should be reviewed together with the Pin Map, cable construction, magnetic retention and installation structure.

The dual-row layout increases contact density without extending the connector excessively in one direction. The eight contacts can be allocated to power, ground, differential data pairs, control, detection, identification or other application-specific functions.

The pogo pins provide the required electrical contact pressure, while the two side magnets assist capture and retention. Final alignment, working compression and mechanical stopping should be controlled by the connector housing and device-side structure.

Dual-Row Magnetic Cable Structure

Assembly ElementEngineering Function
2×4 contact layoutProvides eight electrical paths in a compact dual-row arrangement
Spring-loaded pogo pinsProvide controlled electrical contact pressure
Matching contact plateProvides the device-side mating targets
Dual side magnetsAssist connector capture, alignment and retention
Cable conductorsCarry the approved power, data and control functions
Housing and strain reliefControl positioning and reduce cable-exit loads

Pin Map and Signal Allocation

Eight contacts provide flexible electrical allocation, but the final function must be defined from the approved schematic. A typical project may use dedicated contacts for power and return, one or more signal pairs, and additional detection or control lines.

Contact GroupRequired Definition
Power and returnVoltage, continuous current, polarity and temperature rise
Data contactsProtocol, data rate, reference path and shielding
Control or detectionLogic level, mating state and connection sequence

Engineering Note: A dual-row 2×4 structure contains eight electrical contacts in total. It should not be described as a four-contact connector unless the project drawing defines only four active circuits.

Specification Framework

SpecificationProduct Definition
Product TypeDual-row magnetic pogo pin data cable assembly
Contact Count8 contacts total
Contact Layout2×4 dual-row arrangement
Contact AllocationProject-specific
Mating ComponentsCable-side connector and device-side contact plate
Cable LengthCustomized according to installation requirements
Data FunctionConfirmed through complete channel validation
Magnetic RetentionDefined according to installation and release direction

Customization Options

  • 2×4 contact Pin Map and polarity
  • Power, data, detection and control allocation
  • Cable length, conductor gauge and shielding
  • Connector dimensions and contact pitch
  • Magnetic capture, retention and release behavior
  • Housing, overmolding and strain relief
  • Device-side contact plate and mounting structure

Frequently Asked Questions

Is this a 4-pin or an 8-pin connector?

It uses two rows of four contacts, so the complete interface contains eight electrical contacts.

Can it carry power and data?

Yes, when the Pin Map, conductor structure, protocol and complete electrical path are designed and validated for the required functions.

Does the dual-row layout define a communication protocol?

No. The contact layout does not automatically confirm USB, UART, CAN or another protocol.

Can the mating plate be customized?

Yes. Contact spacing, mounting dimensions, outlet direction, housing and device-side installation can be customized.

Start Your Dual-Row Cable Project

Submit your Pin Map, cable dimensions, signal requirements and device-side drawing through the Get Quote & Samples page.

CTP can review the dual-row contact allocation, cable construction, magnetic structure and device-side integration before prototype development.

Information Required Before Cable Development

A reference product image is not enough to define a cable assembly. Confirm the following information before drawing, sampling or quotation review.

1. Pin Map Define power, return, signal, control, detection and unused contacts.
2. Voltage and Current Provide voltage, continuous current, peak current and operating cycle.
3. Cable Length Confirm finished length, tolerance, moving conditions and routing path.
4. Wire Construction Define conductor count, wire requirement, shielding and outer-jacket conditions.
5. Opposite-End Interface Confirm USB, Type-C, DC, terminal, bare wire or custom connection.
6. Mechanical Conditions Provide available space, outlet direction, strain relief and mating requirements.

From Cable Requirements to Project Validation

The exact project route depends on whether an existing product can be used, modified or requires a new cable assembly design.

01

Requirement Review

Confirm product scope, Pin Map, cable length, termination, quantity and application conditions.

02

Cable and Connector Mapping

Match magnetic contacts to conductors, source-side wiring and device-side functions.

03

Drawing and Sample Scope

Confirm dimensions, outlet direction, cable construction and required sample configuration.

04

Validation and Production Review

Review electrical, mechanical and environmental conditions before production approval.

Have a Cable Drawing, Pin Map or Device Requirement?

Submit the magnetic-end structure, electrical functions, cable length, conductor requirements, opposite-end interface, installation space and available drawings for project review.

Submit Magnetic Cable Requirements