OEM / ODM Custom Interconnect Solutions
Custom Spring Contact & Connector Solution

Long Plunger Double Ended Pogo Pin for Compression Contact

An individual double ended pogo pin featuring an extended plunger on one side and a shorter contact interface on the opposite end. The unequal contact-end geometry can be evaluated for customer-defined compression interfaces where mechanical stack-up or mating depth requires different contact reach on each side. Final stroke, spring force, dimensions, retention method and electrical capability are defined by the approved project drawing.

Confirm the Contact Interface
Contact Geometry Plunger, barrel, tail, housing and overall dimensions
Mounting & Termination DIP, SMT, right angle, double ended or custom structure
Mechanical Travel Working stroke, maximum travel and spring-force condition
Contact Arrangement Pin count, pitch, rows, Pin Map and mating alignment

Select an Individual Contact or a Complete Connector Assembly

Determine whether the project needs a single spring-loaded contact, a multi-contact connector assembly, a specific mounting method or a customer-defined mechanical interface.

01

Individual Pogo Pin

A single spring-loaded contact supplied for integration into the customer’s PCB, housing or connector structure.

Browse Individual Pogo Pins →
02

Pogo Pin Connector

A complete multi-contact assembly combining pogo pins, insulating housing, contact pitch and mounting structure.

Browse Connector Assemblies →
03

Mounting and Tail Structure

Choose through-hole, surface mount, right-angle, double-ended or customer-specific termination.

Review Engineering Guides →
04

Customized Contact Interface

Define travel, spring force, current path, housing, Pin Map and device-side mechanical constraints.

Submit Project Requirements →

LONG PLUNGER DOUBLE ENDED CONTACT

Engineering Summary

This long plunger double ended pogo pin is an individual spring-loaded electrical contact with contact interfaces at both ends. One side has a visibly extended plunger while the opposite side uses a shorter contact geometry.

The unequal contact-end geometry can be evaluated for customer-defined compression interfaces where the two mating surfaces have different mechanical depths or stack-up conditions. The exact purpose of the extended plunger, however, should be confirmed by the approved mechanical drawing.

Although the component has two contact ends, it remains one electrical contact component rather than a two-pin connector. Final dimensions, stroke, spring force, retention method, materials and electrical capability are project-specific.

Long Plunger Double Ended Architecture

The visible structure consists of a straight cylindrical body with an extended narrow contact end on one side and a shorter rounded contact end on the opposite side.

Product Type Individual double ended pogo pin

Extended End Long plunger visible on one side

Opposite End Shorter contact interface

Electrical Contacts One electrical contact component

Mechanical Integration and Contact Reach

A longer plunger can be evaluated when one mating surface is positioned deeper within a housing or when the mechanical stack-up requires additional contact reach on one side of the interface.

The visible geometry alone does not define the installed position or retention method. The surrounding housing, fixture or mechanical structure should establish the component location and final mating position.

Mechanical datums, guides and stops should control final seating. The pogo pin should provide electrical contact and controlled axial compliance rather than acting as the primary structural stop.

Working Stroke on a Double Ended Contact

Working stroke and total travel are different mechanical parameters and should be defined separately for the approved contact structure.

For this double ended architecture, engineers should confirm the permitted movement at each contact end, the installed height, mating stack-up, preload condition and mechanical tolerance of the complete assembly.

It should not be assumed that both ends have the same working stroke or that the visible long plunger has a greater usable stroke. The internal spring construction and approved drawing determine the actual operating range.

Electrical Path and Current Evaluation

The longer plunger does not by itself indicate higher current capability. Electrical performance must be evaluated across the complete conductive path.

Source → First Mating Surface → Double Ended Pogo Pin → Second Contact Interface → PCB / Module → Load

Depending on the system architecture, PCB traces, solder joints, FPC, wire, connectors or additional interfaces may also contribute to total path resistance.

Vdrop = I × Rpath
Ploss = I² × Rpath

Current capability should therefore be reviewed using contact resistance, complete-path resistance, temperature rise, mating condition and the intended duty cycle rather than pogo pin diameter or plunger length alone.

Power, Ground and Signal Functions

The contact may be assigned to power, ground, control or signal functions according to the system design. Pin geometry alone does not define data bandwidth.

For signal applications, the complete channel should be reviewed, including contact geometry, return path, adjacent contacts, pitch, PCB transitions and any connected FPC or cable structure.

Product Specifications

SpecificationDetails
Product TypeLong Plunger Double Ended Pogo Pin
Contact Component Count1
Contact EndsTwo
Body FormStraight Cylindrical
Contact-End GeometryUnequal Geometry with Extended Plunger on One Side
Mounting / RetentionTo Be Confirmed
Mating InterfaceProject-Specific Compression Contact
Working Stroke – End ADefined by Approved Drawing
Working Stroke – End BDefined by Approved Drawing
Total Travel – End ATo Be Confirmed
Total Travel – End BTo Be Confirmed
Spring Force – End AProject-Specific
Spring Force – End BProject-Specific
Current CapabilityProject-Specific; Validate Complete Conductive Path
VoltageProject-Specific
Contact ResistanceTo Be Confirmed
MaterialTo Be Confirmed
PlatingTo Be Confirmed
Cycle LifeTo Be Confirmed
Operating TemperatureTo Be Confirmed
IP RatingNot Claimed for the Individual Contact

Application Fit

This long plunger double ended pogo pin can be evaluated when the mechanical interface requires spring-loaded electrical contact on two sides and different contact reach between the two mating surfaces.

  • Board-to-board compression interfaces
  • Board-to-module electrical contacts
  • Interfaces with a recessed mating contact on one side
  • Removable or replaceable electronic modules
  • Customer-defined housing-mounted contacts
  • Testing or fixture contact architectures

Suitability depends on installed height, mating depth, alignment, working stroke, spring force, electrical load and the surrounding mechanical structure.

Explore additional Double Ended Pogo Pins for alternative two-sided spring contact geometries.

Customization and Drawing Review

The visible long-plunger architecture can be evaluated against the customer’s mechanical stack-up rather than selected only by overall appearance.

Depending on engineering feasibility, the approved project drawing can define overall length, barrel diameter, plunger geometry, mating reach, working stroke, spring characteristics, retention structure, materials and surface finish requirements.

For projects with multiple pogo pin contacts, contact pitch, housing structure, mechanical alignment and the complete electrical path should be reviewed together rather than treating each individual contact independently.

Information Engineers Should Provide

  • Available X / Y / Z envelope
  • Required installed height
  • Mating depth on both sides
  • Required contact reach
  • Working stroke required at each contact end
  • Mechanical stack-up and mating tolerance
  • Spring-force or preload requirements
  • Voltage and current requirements
  • Power, ground, control or signal function
  • Housing and retention method
  • Environmental requirements
  • 2D / 3D drawings when available
  • Expected project volume

FAQ

What is a long plunger double ended pogo pin?

It is an individual spring-loaded electrical contact with contact interfaces at both ends and a visibly extended plunger on one side. The extended geometry can be evaluated for customer-defined mechanical stack-ups requiring different contact reach on each side.

Does a double ended pogo pin count as two pins?

No. It has two contact ends but remains one electrical contact component. It is not equivalent to a two-pin connector with two separate electrical circuits.

Why is one plunger longer than the other?

The unequal end geometry may be useful when the two mating surfaces have different depths or mechanical stack-up conditions. The exact function of the extended plunger should be confirmed from the approved project drawing.

Are both ends independently spring-loaded?

The product is confirmed as a double ended pogo pin, but the exact internal spring arrangement and movement relationship between the two contact ends require confirmation from the product drawing.

Does the longer plunger increase current capability?

No current capability should be inferred from plunger length or diameter alone. Current must be evaluated across the complete conductive path, including both mating interfaces and the connected PCB or module.

What is the working stroke of each end?

The working stroke of each contact end should be defined by the approved drawing and must be distinguished from total mechanical travel.

Can this pogo pin be used in a board-to-board interface?

It can be evaluated for board-to-board or board-to-module compression interfaces when the surrounding mechanical structure controls alignment, installed height and final seating.

Can this contact be used for signals?

A double ended pogo pin can be assigned to a signal function, but supported data rate depends on the complete channel including return path, contact geometry, PCB transitions and adjacent conductors.

What information should I provide for a custom version?

Provide the available X/Y/Z space, installed height, mating depth, required contact reach, working stroke, mating tolerance, spring-force requirements, electrical requirements, retention method and available 2D or 3D drawings.

CUSTOM DOUBLE ENDED CONTACT DEVELOPMENT

Request an Engineering Review

Send CTP your available space, installed height, mating depth, required contact reach, working stroke, spring-force requirements, voltage, current and 2D or 3D drawings. Our engineering team can review the contact geometry before quotation and sample development. Request Custom Quote & Samples

Engineering Review for Long Plunger Double Ended Pogo Pin for Compression Contact

This product page presents a CTP pogo pin configuration for engineering reference. Final dimensions, electrical ratings, materials, magnet structure, sealing level and reliability targets are not universal values; they are confirmed against the approved drawing, installation condition and model-specific validation plan.

Information to provide for evaluation

  • mounting method, dimensions and PCB layout
  • working travel, spring force and plunger geometry
  • current, voltage, signal and contact-resistance targets
  • materials, plating, environment and expected cycle profile
  • sample quantity, validation plan and forecast volume

How specifications are confirmed

CTP reviews the application and prepares a drawing or specification for approval before sample production. Test scope, acceptance criteria and report format should identify the model, sample status, method, conditions, result and review date.

Can this pogo pin be customized?

Yes. Customization can cover geometry, contact layout, materials, cable construction, magnetic structure, sealing and appearance. Feasibility depends on the application and approved specification.

Are the electrical and waterproof values universal?

No. Current, voltage, resistance, temperature rise and ingress-protection claims apply only to the identified model and stated test conditions.

What determines sample and production timing?

Timing is confirmed after the drawing, materials, tooling, sample quantity, validation scope and production requirements have been reviewed.

From Contact Requirements to Project Validation

The development route depends on whether an existing pogo pin can be used, modified or assembled into a customized multi-contact connector.

01

Requirement Review

Confirm product type, dimensions, stroke, force, current, mounting and project quantity.

02

Structure Selection

Match the contact geometry, tail structure, housing, Pin layout and installation method.

03

Drawing and Sample Scope

Confirm dimensional tolerances, material requirements and sample configuration.

04

Validation and Production Review

Review electrical, mechanical, assembly and application-specific validation conditions.

Have a Pogo Pin Drawing, PCB Layout or Contact Requirement?

Submit the product type, dimensions, mounting method, working stroke, spring-force condition, electrical requirements, Pin Map, PCB layout and available drawings for project review.

Submit Pogo Pin Requirements

Applications of Precision Pogo Pin Contacts

Our high-precision pogo pin connectors can be seamlessly integrated into a wide range of industries. Explore our core application areas below. Feel free to contact our engineering team for custom solutions.

Custom precision pogo pin connectors integrated onto a PCB board for consumer electronics.
High current spring-loaded pogo pin contacts with wire solder cups for stable power transmission.
Surface mount SMD pogo pins soldered on a smart wearable device motherboard for reliable signal connection.

Smart Wearables

TWS Earbuds & Watches

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Medical Devices

Healthcare Equipment

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Automotive (EV)

High Current Systems

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Telecommunication

Data Transmission

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Smart Home

IoT & LED Lighting

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