OEM / ODM Custom Interconnect Solutions
Custom Spring Contact & Connector Solution

Waterproof Spring-Loaded Pogo Pin

Custom waterproof pogo pin with an integrated sealing-oriented body for spring-contact interfaces that pass through or mount within a device housing. The spring-loaded contact provides electrical connection and controlled axial compliance, while the sealing structure is intended to help control liquid ingress around the contact body. Final sealing performance, working stroke, electrical ratings and environmental requirements are defined by the approved project design and validation conditions.

Confirm the Contact Interface
Contact Geometry Plunger, barrel, tail, housing and overall dimensions
Mounting & Termination DIP, SMT, right angle, double ended or custom structure
Mechanical Travel Working stroke, maximum travel and spring-force condition
Contact Arrangement Pin count, pitch, rows, Pin Map and mating alignment

Select an Individual Contact or a Complete Connector Assembly

Determine whether the project needs a single spring-loaded contact, a multi-contact connector assembly, a specific mounting method or a customer-defined mechanical interface.

01

Individual Pogo Pin

A single spring-loaded contact supplied for integration into the customer’s PCB, housing or connector structure.

Browse Individual Pogo Pins →
02

Pogo Pin Connector

A complete multi-contact assembly combining pogo pins, insulating housing, contact pitch and mounting structure.

Browse Connector Assemblies →
03

Mounting and Tail Structure

Choose through-hole, surface mount, right-angle, double-ended or customer-specific termination.

Review Engineering Guides →
04

Customized Contact Interface

Define travel, spring force, current path, housing, Pin Map and device-side mechanical constraints.

Submit Project Requirements →

Engineering Summary

This waterproof pogo pin combines a single spring-loaded electrical contact with an integrated sealing-oriented body for interfaces where the contact must pass through or be installed within a device housing.

The pogo contact provides electrical connection and controlled axial compliance. The surrounding sealing structure is intended to help control liquid ingress around the contact body, while final environmental performance depends on the complete housing interface, installation geometry and validation method.

Waterproof Pogo Pin Architecture

The product uses a cylindrical spring-loaded contact structure with a stepped body and an integrated molded insulating or sealing region. A contact end is provided on one side and a terminal tail is visible on the opposite side.

The final mounting method, seal interface, terminal geometry and housing relationship should be defined by the approved drawing rather than inferred from the product image.

Individual Pogo Pin, Not a Multi-Pin Connector

This product is an individual spring-loaded electrical contact rather than a multi-contact pogo pin connector assembly. It should therefore be evaluated as one contact element within the customer housing, sensor or electrical interface.

If multiple contacts are required, their spacing, mounting structure, sealing arrangement and electrical assignment must be designed at the completed assembly level.

Sealing Structure and Housing Integration

Waterproof performance should be considered as a complete sealing path rather than a property of the visible contact surface alone. The critical interface includes the pogo pin body, surrounding sealing structure, customer housing, installation tolerance and any compression or molding conditions used in the final assembly.

A waterproof-oriented pogo pin structure does not automatically establish an IP rating. Any required IP performance should be defined and validated using the completed assembly and the relevant environmental test conditions.

Mechanical Integration

The pogo pin should be integrated according to the approved body dimensions, mounting method and housing tolerance. The final device structure should support the contact body and establish the required seating position.

Mechanical Information to Confirm

  • Overall contact diameter and length
  • Housing installation diameter
  • Mounting depth and shoulder position
  • Required interference or sealing compression
  • Contact-axis orientation
  • Mating target position
  • Housing material and tolerance
  • Required environmental sealing path

Working Stroke and Total Travel

The spring-loaded contact should operate within the working stroke defined by the approved pogo pin drawing. Working stroke must be distinguished from total available mechanical travel.

The mating device should establish the final mechanical stop. The pogo pin should provide controlled electrical-contact compliance rather than functioning as the structural stop for the assembly.

Electrical Design

Current capability must be evaluated across the complete conductive path:

Source → conductor / PCB → termination → pogo pin → contact interface → target → load

Pogo pin diameter alone is not sufficient to determine current capability. Contact resistance, terminal geometry, conductor resistance, mating conditions and temperature rise should be included in the electrical review.

Waterproof Validation Requirements

Environmental performance should be defined according to the actual use condition. Relevant requirements may include water exposure direction, pressure, immersion depth, exposure duration, temperature cycling and the mechanical condition of the completed housing.

IP ratings should only be stated when the defined assembly has been evaluated according to the applicable test method. The presence of a molded seal, insulating sleeve or gasket alone does not establish IP performance.

Material and Process Considerations

Contact materials, plating, spring materials, insulating materials and seal materials should be defined by the approved product specification. Visible color or surface appearance should not be used to infer a specific alloy or plating thickness.

Operating temperature, soldering temperature, corrosion resistance and chemical compatibility should also be confirmed from the approved material specification and validation data.

Product Specification Framework

Product TypeWaterproof / Sealed Pogo Pin
Contact CountSingle Contact
Contact TechnologySpring-Loaded Contact
Body ShapeCylindrical
Sealing StructureIntegrated Sealing-Oriented Body
Mounting MethodDefined by Approved Drawing
TerminationTo Be Confirmed
Overall DimensionsDefined by Approved Drawing
Working StrokeDefined by Approved Drawing
Total TravelAvailable on Request
Spring ForceProject-Specific
Current CapabilityProject-Specific
VoltageProject-Specific
Contact ResistanceTo Be Confirmed
Contact MaterialDefined by Approved Specification
PlatingDefined by Approved Specification
Seal / Insulator MaterialDefined by Approved Specification
IP RatingTo Be Confirmed at Assembly Level
Water Exposure RequirementProject-Specific
Operating TemperatureProject-Specific
Cycle LifeTo Be Confirmed

Application Fit

This waterproof pogo pin architecture can be evaluated for sensor, enclosure and device interfaces where a spring-loaded electrical contact must pass through or integrate with a housing boundary while liquid ingress around the contact body is controlled.

Final suitability depends on the housing design, seal path, mounting method, working stroke, electrical conditions and environmental validation requirements of the complete product.

Customization Options

CTP can review project-specific requirements around pogo pin dimensions, mounting geometry, terminal structure, working stroke, spring force, sealing interface, contact materials and environmental requirements.

Final dimensions, materials and performance requirements should be released through an approved drawing and project specification.

Information Engineers Should Provide

  • Available installation diameter and depth
  • Housing material and geometry
  • Required mounting method
  • Required sealing interface
  • Water exposure or IP requirement
  • Required working stroke
  • Mating target position and tolerance
  • Spring-force requirement
  • System voltage
  • Continuous and peak current
  • Termination requirement
  • Operating environment
  • 2D / 3D drawings
  • Prototype quantity and expected production volume

FAQ

Is this a pogo pin or a pogo pin connector?

This is an individual spring-loaded pogo pin contact. It is not a multi-contact pogo pin connector assembly.

What makes this pogo pin suitable for waterproof-oriented designs?

The contact uses an integrated sealing-oriented body structure intended to help control liquid ingress around the contact where it interfaces with the customer housing.

Does this pogo pin have an IP rating?

An IP rating should only be specified after the completed connector or housing assembly has been defined and validated under the applicable environmental test conditions.

Is a molded seal enough to supports waterproof performance?

No. Waterproof performance depends on the complete seal path, housing geometry, installation tolerance, material interface and validation conditions.

What working stroke should be used?

Working stroke should follow the approved pogo pin drawing and must be distinguished from total available travel. The pogo pin should not be used as the final mechanical stop.

What current can this waterproof pogo pin carry?

Current capability is project-specific and must be evaluated across the complete conductive path, including the termination, pogo contact, mating interface and customer conductors.

Can the body dimensions and sealing structure be customized?

Body geometry, mounting structure and sealing requirements can be reviewed according to the customer housing and project conditions, subject to engineering feasibility.

What information is needed for a custom waterproof pogo pin?

Provide the installation dimensions, housing geometry, sealing requirement, water exposure conditions, working stroke, spring force, voltage, current, termination method and available drawings.

Request a Waterproof Pogo Pin Engineering Review

If this sealed pogo pin architecture is close to your design requirements, submit the housing dimensions, sealing conditions, electrical requirements, working stroke and available drawings for engineering review.

Request Custom Quote & Samples   |   About CTP

Engineering Review for Waterproof Spring-Loaded Pogo Pin

This product page presents a CTP magnetic connector configuration for engineering reference. Final dimensions, electrical ratings, materials, magnet structure, sealing level and reliability targets are not universal values; they are confirmed against the approved drawing, installation condition and model-specific validation plan.

Information to provide for evaluation

  • pin count, pitch, pin map and mating direction
  • housing envelope, mounting method and device-side interface
  • current, voltage, signal and contact-resistance targets
  • magnetic retention, polarity, sealing, materials and finish
  • sample quantity, validation plan and forecast volume

How specifications are confirmed

CTP reviews the application and prepares a drawing or specification for approval before sample production. Test scope, acceptance criteria and report format should identify the model, sample status, method, conditions, result and review date.

Can this magnetic connector be customized?

Yes. Customization can cover geometry, contact layout, materials, cable construction, magnetic structure, sealing and appearance. Feasibility depends on the application and approved specification.

Are the electrical and waterproof values universal?

No. Current, voltage, resistance, temperature rise and ingress-protection claims apply only to the identified model and stated test conditions.

What determines sample and production timing?

Timing is confirmed after the drawing, materials, tooling, sample quantity, validation scope and production requirements have been reviewed.

From Contact Requirements to Project Validation

The development route depends on whether an existing pogo pin can be used, modified or assembled into a customized multi-contact connector.

01

Requirement Review

Confirm product type, dimensions, stroke, force, current, mounting and project quantity.

02

Structure Selection

Match the contact geometry, tail structure, housing, Pin layout and installation method.

03

Drawing and Sample Scope

Confirm dimensional tolerances, material requirements and sample configuration.

04

Validation and Production Review

Review electrical, mechanical, assembly and application-specific validation conditions.

Have a Pogo Pin Drawing, PCB Layout or Contact Requirement?

Submit the product type, dimensions, mounting method, working stroke, spring-force condition, electrical requirements, Pin Map, PCB layout and available drawings for project review.

Submit Pogo Pin Requirements

Applications of Precision Pogo Pin Contacts

Our high-precision pogo pin connectors can be seamlessly integrated into a wide range of industries. Explore our core application areas below. Feel free to contact our engineering team for custom solutions.

Custom precision pogo pin connectors integrated onto a PCB board for consumer electronics.
High current spring-loaded pogo pin contacts with wire solder cups for stable power transmission.
Surface mount SMD pogo pins soldered on a smart wearable device motherboard for reliable signal connection.

Smart Wearables

TWS Earbuds & Watches

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Medical Devices

Healthcare Equipment

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Automotive (EV)

High Current Systems

📡

Telecommunication

Data Transmission

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Smart Home

IoT & LED Lighting

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