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Custom 3-Pin Pogo Pin Connector Assembly for PCB & Module Integration

This custom 3-pin pogo pin connector assembly combines three spring-loaded contacts within a controlled housing for PCB, module and device connections. The product contains no magnets; alignment and retention are provided by the connector housing, enclosure, guide features or application fixture. The three contacts can be allocated to power, ground, signal, detection or identification functions according to the approved Pin Map, while the contact layout, pin pitch, working stroke, spring force, housing dimensions and PCB, wire or FPC termination can be customized for the project.

Confirm the Contact Interface
Contact Geometry Plunger, barrel, tail, housing and overall dimensions
Mounting & Termination DIP, SMT, right angle, double ended or custom structure
Mechanical Travel Working stroke, maximum travel and spring-force condition
Contact Arrangement Pin count, pitch, rows, Pin Map and mating alignment

Select an Individual Contact or a Complete Connector Assembly

Determine whether the project needs a single spring-loaded contact, a multi-contact connector assembly, a specific mounting method or a customer-defined mechanical interface.

01

Individual Pogo Pin

A single spring-loaded contact supplied for integration into the customer’s PCB, housing or connector structure.

Browse Individual Pogo Pins →
02

Pogo Pin Connector

A complete multi-contact assembly combining pogo pins, insulating housing, contact pitch and mounting structure.

Browse Connector Assemblies →
03

Mounting and Tail Structure

Choose through-hole, surface mount, right-angle, double-ended or customer-specific termination.

Review Engineering Guides →
04

Customized Contact Interface

Define travel, spring force, current path, housing, Pin Map and device-side mechanical constraints.

Submit Project Requirements →

Engineering Summary: This 3-pin pogo pin connector is a non-magnetic spring-loaded connector assembly developed for PCB, module and device integration. Three physical contacts can be allocated to power, ground, signal, detection or identification functions according to the approved Pin Map. Contact layout, pin pitch, working stroke, spring force, housing, termination and electrical ratings should be confirmed as one complete electromechanical interface.

A 3-pin pogo pin connector should be specified as a complete three-contact interface rather than as three independent pogo pins placed inside a housing. Its electrical and mechanical performance depends on the relationship between the spring-loaded contacts, housing, PCB, mating targets, alignment structure, working compression and device-level tolerance stack.

This product contains no magnets. Alignment and retention must therefore be provided by the connector housing, product enclosure, locating features, fixture, bracket, latch, fasteners or another intentional mechanical structure.

What Is a 3-Pin Pogo Pin Connector?

A 3-pin pogo pin connector combines three spring-loaded electrical contacts within an insulating or mechanically controlled housing. Each pogo pin normally includes a moving plunger, barrel, internal spring and electrical termination.

When the connector reaches its mating assembly, the three plungers compress against corresponding conductive target pads. The springs generate contact pressure, while the housing and surrounding device structure control alignment and final compression.

Connector FunctionPrimary StructureEngineering Purpose
Electrical connectionThree spring-loaded contactsCarry the assigned power, ground, signal, detection or identification functions
Contact positioningConnector housingControls contact layout, pitch and relative position
Working compressionPogo pin stroke and mechanical stopKeeps each contact inside its approved operating range
Final alignmentGuide walls, locating bosses, keys or fixture geometryLimits offset, rotation and excessive side loading
Device terminationSMT, DIP, PCB, wire, solder cup or FPC structureConnects the assembly to the device electronics
Mechanical retentionEnclosure, latch, bracket, screws or compression structureMaintains the connected position without magnetic attraction

This Is a Non-Magnetic Pogo Pin Connector

The electrical contact pressure is generated by the internal pogo pin springs. This connector does not use magnets for attraction, alignment, retention or release.

Design ItemStandard 3-Pin Pogo Pin Connector3-Pin Magnetic Connector
Contact pressureGenerated by the internal pogo pin springsAlso generated by the pogo pin springs
Initial alignmentControlled by housing, enclosure or fixture geometryMay be assisted by magnets
RetentionProvided by the application structureMay include magnetic attraction
Release behaviorDefined by the latch, fixture or enclosureMay use magnetic breakaway behavior
Typical integrationPCB, module, fixture, dock or internal device interfaceDetachable charging cable, dock or external interface

Magnetic force, magnet grade, magnetic polarity, magnetic docking and magnetic breakaway specifications do not apply to this product.

Confirmed Product Definition

The following information defines the confirmed product type. Detailed dimensions and electrical parameters should be completed from the approved engineering drawing.

SpecificationProduct Definition
Product TypePogo pin connector assembly
Pin Count3 spring-loaded contacts
Magnetic StructureNone
Electrical FunctionsPower, ground, signal, detection, sensing, identification or project-specific channels
Contact LayoutConfirmed according to the approved connector drawing
Pin PitchConfirmed according to contact size, PCB routing and housing requirements
Working StrokeConfirmed from the selected pogo pin construction and assembly tolerance stack
Spring ForceSpecified per contact at the defined working stroke
TerminationSMT, through-hole, PCB, wire, solder cup, FPC or customized structure
HousingApplication-specific connector housing
Electrical RatingConfirmed according to the Pin Map, complete current path and validation conditions
Environmental RatingDetermined by the complete connector assembly and device enclosure

Engineering Note: Three physical contacts do not automatically define a fixed charging circuit or communication protocol. The function of every contact must be approved in the project Pin Map.

Common Three-Contact Architectures

A three-contact interface can support several project-specific electrical architectures.

Example ArchitecturePossible Contact AllocationPrimary Engineering Review
Power with detectionPositive power, return and detectionPower-enable sequence and valid-mating recognition
Power with identificationPositive power, return and identificationAccessory or module identification logic
Power with one signalPower, ground and one signal contactSignal reference and electrical noise
Sensor interfaceSupply, return and sensor outputSignal level, reference stability and contact-resistance variation
Project-specific interfaceThree customer-defined functionsVoltage, current, spacing and mating sequence

These are architecture examples only and do not represent a fixed Pin Map for this product.

Define the Three-Contact Pin Map First

The Pin Map should be approved before the connector housing, PCB footprint, mating targets and orientation features are frozen.

ContactProject FunctionRequired Engineering Review
Pin 1Defined by customer schematicVoltage, current and electrical state during mating
Pin 2Defined by customer schematicGround, return path or signal-reference requirement
Pin 3Power, signal, sensing, detection or identificationSequencing, routing and system logic

For every contact, define:

  • Contact number
  • Electrical function
  • Operating voltage
  • Continuous and peak current
  • Signal type
  • Reference or return path
  • Whether the contact is energized while exposed
  • Required mating sequence

Contact Layout and Orientation

Three contacts may be arranged in a straight line, triangular pattern, circular pattern or another project-specific geometry.

Layout OptionPossible BenefitPrimary Engineering Concern
Single rowSimple Pin numbering and PCB routingConnector length and orientation
Triangular patternCompact length and widthRotation and incorrect Pin alignment
Circular patternSuitable for round or centrally located interfacesAngular orientation and Pin Map control
Asymmetric patternMay help prevent incorrect matingDedicated housing and mating-target design

The approved drawing should clearly define Pin 1, the viewing direction, PCB-side numbering and mating-side numbering.

Contact Sequencing

Some three-contact systems require one contact to connect before or after the others. For example, a detection contact may be used to confirm a valid connector state before the main power path is enabled.

Sequencing may be created through:

  • Different contact heights
  • Different mating-target heights
  • Staggered contact positions
  • Mechanical guide geometry
  • Electronic detection logic

Any sequence must be verified across contact-height, housing, PCB and assembly tolerances. Do not claim first-mate or last-break behavior unless it is confirmed by the drawing and validation test.

Pin Pitch and Electrical Spacing

Pin pitch is the center-to-center distance between adjacent contacts.

Pitch selection should consider:

  • Pogo pin outside diameter
  • Mating-pad dimensions
  • Operating voltage
  • Electrical spacing
  • PCB routing capability
  • Housing wall thickness
  • Molding and assembly tolerance
  • Contamination and environmental exposure

Do not publish a fixed pitch until the actual connector drawing confirms it.

Working Stroke and Tolerance Stack

Working stroke is the amount each pogo pin is compressed after the connector reaches its final seated position.

The dimensional stack may include:

  • Pogo pin free-height tolerance
  • Installed connector height
  • Housing dimensions and flatness
  • PCB thickness and position
  • Solder-joint height
  • Mating-target position
  • Mechanical-stop position
  • Enclosure and fixture tolerances
Assembly ConditionPossible RiskRequired Verification
Minimum compressionInsufficient contact force or intermittent operationMinimum force and electrical stability
Nominal compressionPrimary operating conditionForce, resistance and connector function
Maximum compressionExcessive force, PCB deflection or mechanical bottomingMaximum force and remaining travel margin
Uneven compressionDifferent contacts may have different force or resistanceHousing flatness, pin height and target coplanarity

Total Connector Force

The complete connector reaction is the combined force generated by all three compressed pogo pins.

Total force depends on:

  • Spring force per contact
  • Working stroke
  • Number of contacts compressed
  • Force variation between contacts
  • Housing and PCB stiffness

The housing, PCB, fixture and mechanical stop should be designed for the total connector force rather than the force of one pogo pin.

Mechanical Guidance and Retention

Pogo pins are primarily designed for controlled axial compression. They should not be used as the only features responsible for aligning or retaining the two assemblies.

Possible guidance and retention structures include:

  • Locating bosses
  • Alignment pins
  • Guide walls
  • Recessed mating surfaces
  • Mechanical keys
  • Rails or fixtures
  • Clips, screws or brackets

The preferred mechanical sequence is:

Housing guidance → connector seating → controlled pogo compression → mechanical stop

The contacts should not absorb all offset, lateral load and stopping force.

Mating Target Design

Each pogo pin requires a corresponding conductive target pad or fixed contact.

The mating side should define:

  • Target-pad dimensions
  • Target pitch and position
  • Surface finish
  • Flatness
  • Mechanical support
  • Minimum contact overlap
  • Permitted wear area
  • Spacing between electrical functions

The connector and mating targets should be developed together. The target pads should not be added only after the housing and PCB footprint have already been finalized.

PCB, Wire and FPC Termination Options

Termination OptionPossible ApplicationPrimary Engineering Review
SMTLow-profile PCB-mounted assembliesFootprint, paste, reflow, coplanarity and mechanical support
Through-hole / DIPPCB structures using extended solder tailsFinished holes, soldering process and installed height
Wire or solder cupHarnesses, modules and separated electronicsWire gauge, Pin Map, soldering and strain relief
FPCThin devices or connectors separated from the main PCBFPC reinforcement, bend radius and termination reliability
Integrated moduleConnector supplied with PCB, wire or housingComplete dimensional, electrical and production validation

The actual mounting structure should be confirmed from the product drawing. Do not label the product SMT, DIP, wire-terminated or FPC-mounted until the physical design has been verified.

Electrical Power Design

Current capability should be evaluated from the complete current path rather than from Pin count alone.

The complete path may include:

  1. Power source
  2. PCB trace or wire
  3. Connector termination
  4. Pogo pin internal current path
  5. Plunger-to-target interface
  6. Mating pad
  7. Receiving PCB
  8. Electrical load

Define:

  • Operating voltage
  • Continuous and peak current
  • Duty cycle
  • Maximum permitted voltage drop
  • Maximum permitted temperature rise
  • Ambient temperature
  • Working stroke during testing
  • PCB copper and wire size

A statement such as “3A / 12V” is incomplete unless it identifies whether the value applies to one contact or the complete connector and states the relevant test conditions.

Signal, Detection and Identification Functions

A three-contact connector may carry power plus one selected signal, detection or identification function. Pin count alone does not establish support for USB, UART, I2C or another communication protocol.

Signal design should consider:

  • Signal type and data rate
  • Signal-reference path
  • Contact spacing
  • PCB routing
  • Noise from adjacent power contacts
  • Cable or FPC construction
  • Mating and separation states

Protocol compatibility should only be published after the complete connector, PCB and cable or FPC channel has been validated.

Environmental and Sealing Requirements

A standard 3-pin pogo pin connector should not automatically be described as waterproof or assigned an IP rating.

Environmental protection depends on:

  • Contact-to-housing interfaces
  • Housing joints
  • PCB, FPC or wire entry
  • Device enclosure
  • Gaskets, adhesive or potting
  • Mated and unmated conditions

Any IP rating must identify the complete tested assembly, connector state and test condition.

Corrosion and salt-spray performance should also identify the materials, plating stack, sample state, exposure method and acceptance criteria.

Potential Applications

A custom 3-pin pogo pin connector may be evaluated for:

  • Internal PCB-to-module connections
  • Battery and charging modules
  • Replaceable electronic modules
  • Sensor interfaces
  • Detection and identification interfaces
  • Handheld devices
  • Medical and personal-care equipment
  • Industrial instruments
  • Smart-home electronics
  • Programming and diagnostic fixtures

Application suitability should be confirmed from the Pin Map, current, voltage, signal requirements, alignment, working stroke and operating environment.

Available Customization

  • Three-contact Pin Map
  • Single-row, triangular, circular or custom layout
  • Pin pitch
  • Connector length, width and height
  • Pogo pin working stroke
  • Spring force per contact
  • Plunger-tip geometry
  • Housing material and locating features
  • SMT, DIP, wire, solder-cup or FPC termination
  • PCB footprint and mating targets
  • Contact and termination finish
  • Mechanical keying and incorrect-mating prevention
  • Integrated PCB, cable or module assembly

Recommended Engineering Validation

RequirementRecommended Evaluation
DimensionsHousing, pitch, contact position, installed height and termination inspection
Pin MapContinuity, polarity and channel-allocation verification
Contact numberingPCB-side and mating-side orientation review
Working strokeMinimum, nominal and maximum assembly conditions
Spring forceIndividual-contact and total connector-force measurement
Contact heightThree-contact free-height consistency and coplanarity
Contact resistanceChannel-level measurement at the approved working stroke
Power operationVoltage-drop and temperature-rise testing
Signal operationApplication-specific complete-channel testing
Contact sequenceFirst-contact, fully seated and separation-state verification
AlignmentOffset, angular and uneven-seating evaluation
Mechanical operationProject-defined compression or mating-cycle test
AssemblyProduction-intent PCB, wire or FPC process trial
EnvironmentApplication-specific temperature, humidity, vibration or contamination testing

Information Required for a Custom 3-Pin Connector

  • Application and device type
  • Complete three-contact Pin Map
  • Operating voltage
  • Continuous and peak current
  • Signal, detection or identification requirement
  • Contact layout
  • Required pin pitch
  • Available connector dimensions
  • Working height and compression range
  • Spring-force requirements
  • SMT, through-hole, wire or FPC termination
  • Mating-target dimensions and finish
  • PCB and enclosure drawings
  • Required orientation and keying
  • Expected mating or compression frequency
  • Environmental requirements
  • Prototype and annual production quantity

Frequently Asked Questions

Does this 3-pin pogo pin connector contain magnets?

No. This is a standard non-magnetic pogo pin connector assembly. Alignment and retention are provided by the housing, enclosure, guide features or application fixture.

What functions can the three contacts perform?

The contacts may be allocated to power, ground, signal, sensing, detection or identification functions according to the approved project Pin Map.

Does 3 Pin mean the connector supports a specific protocol?

No. Three Pin describes three physical contacts. Communication compatibility depends on the complete Pin Map, PCB routing, signal levels and connected electronics.

Can the contact layout be customized?

Yes. Single-row, triangular, circular and project-specific arrangements can be evaluated according to the available space and mating-target design.

Can one contact be used for detection?

Yes. A contact may be allocated to detection or identification, but the contact sequence and electronic logic must be defined and validated.

Can this connector carry power and a signal?

Yes. A project may allocate contacts to power, ground and one selected signal. The signal level, reference path and electrical environment must be reviewed.

Can the connector use SMT or through-hole mounting?

Both structures can be evaluated. The correct option depends on PCB space, assembly process, installed height and mechanical support.

Is this connector waterproof?

Environmental protection depends on the complete connector assembly, PCB or cable entry, seals and device enclosure. A universal IP rating should not be assigned without a defined tested structure.

How much current can the connector carry?

Current capability depends on the contact construction, working stroke, termination, target pads, PCB or wire conductors and permitted temperature rise.

What files should be submitted for customization?

Provide the three-contact Pin Map, PCB and enclosure drawings, available dimensions, pitch, voltage, current, signal requirements, working height, spring force and expected quantity.

Prepare Your 3-Pin Pogo Pin Connector Project

Browse more custom pogo pin connector assemblies , review individual pogo pin structures , access the connector engineering guides , or submit your Pin Map and drawings through the Get Quote & Samples page .

CTP can review the three-contact Pin Map, layout, pitch, working stroke, spring force, PCB or wire termination, housing, mechanical guidance and mating-target design before prototype development. Final dimensions and electrical ratings should be confirmed in the approved project drawing and validation plan.

From Contact Requirements to Project Validation

The development route depends on whether an existing pogo pin can be used, modified or assembled into a customized multi-contact connector.

01

Requirement Review

Confirm product type, dimensions, stroke, force, current, mounting and project quantity.

02

Structure Selection

Match the contact geometry, tail structure, housing, Pin layout and installation method.

03

Drawing and Sample Scope

Confirm dimensional tolerances, material requirements and sample configuration.

04

Validation and Production Review

Review electrical, mechanical, assembly and application-specific validation conditions.

Have a Pogo Pin Drawing, PCB Layout or Contact Requirement?

Submit the product type, dimensions, mounting method, working stroke, spring-force condition, electrical requirements, Pin Map, PCB layout and available drawings for project review.

Submit Pogo Pin Requirements

Applications of Precision Pogo Pin Contacts

Our high-precision pogo pin connectors can be seamlessly integrated into a wide range of industries. Explore our core application areas below. Feel free to contact our engineering team for custom solutions.

Custom precision pogo pin connectors integrated onto a PCB board for consumer electronics.
High current spring-loaded pogo pin contacts with wire solder cups for stable power transmission.
Surface mount SMD pogo pins soldered on a smart wearable device motherboard for reliable signal connection.

Smart Wearables

TWS Earbuds & Watches

⚕️

Medical Devices

Healthcare Equipment

🚗

Automotive (EV)

High Current Systems

📡

Telecommunication

Data Transmission

🏠

Smart Home

IoT & LED Lighting

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