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Custom Magnetic Cable Assembly

Custom 2-Pin Magnetic Pogo Pin Data Cable with Molded Termination

This custom 2-pin magnetic pogo pin data cable combines a compact two-contact magnetic interface with a molded opposite-end termination for project-specific signal, detection, communication or low-voltage connections. The contact allocation, cable length, conductor gauge, wiring sequence, magnetic retention, connector housing, strain relief and device-side mating interface can be customized according to the approved schematic and mechanical drawing.

Confirm the Complete Cable Assembly
Magnetic End Pin count, shape and mating direction
Cable Construction Length, conductor and outer jacket
Opposite Termination USB, Type-C, DC or custom wire end
Electrical Functions Power, signal, detection or control

A Magnetic Cable Is More Than the Connector End

The finished assembly must define the magnetic mating component, internal conductor arrangement, cable construction and the opposite-end connection as one complete electrical system.

01

Magnetic Mating Interface

Confirm Pin count, contact allocation, magnet arrangement, connector shape, polarity control and mating direction.

02

Cable Construction

Define cable length, conductor count, wire specification, shielding requirements, jacket and flexibility.

03

Opposite-End Termination

Select USB, Type-C, DC plug, bare wire, terminal, PCB connection or another customized termination.

04

Device-Side Integration

Confirm installation space, outlet direction, strain relief, exposed-contact state and user operation.

Engineering Summary: This custom 2-pin magnetic pogo pin data cable integrates a compact two-contact magnetic interface, a two-conductor cable and a molded opposite-end termination. The electrical function, wiring sequence, cable construction and mating interface must be confirmed together in the approved project drawing.

The magnetic end provides two project-defined electrical contact paths. These contacts may be assigned to a signal and reference path, detection circuit, low-voltage power connection or another application-specific function.

The pogo contacts provide the electrical contact pressure, while the magnetic structure assists capture and retention. Final alignment, working compression and mechanical stopping should be controlled by the connector housing and device-side structure.

2-Pin Magnetic Cable Architecture

Assembly ElementEngineering Function
Two-contact magnetic interfaceProvides two project-defined electrical paths
Pogo pin contactsProvide controlled spring-loaded contact pressure
Magnetic structureAssists connector capture and retention
Two-conductor cableConnects the magnetic interface to the opposite termination
Molded terminationProvides the project-specific opposite-end connection
Strain reliefReduces bending and pulling loads at the cable exits

Electrical Function and Pin Definition

Two physical contacts do not define one universal communication method. The contact allocation must be confirmed from the customer schematic and internal cable wiring.

Possible ArchitectureTypical Definition
Signal or data interfaceOne signal path and one reference return
Detection interfaceDetection signal and reference return
Power interfacePositive supply and return
Custom interfaceTwo customer-defined electrical functions

Engineering Note: Two contacts do not automatically provide simultaneous charging and standard data transmission. Any combined function requires a defined circuit architecture and complete application validation.

Specification Framework

SpecificationProduct Definition
Product TypeMagnetic pogo pin data cable assembly
Pin Count2 Pin
Contact AllocationProject-specific
Opposite-End TerminationMolded or customized according to the drawing
Cable LengthCustomized according to installation requirements
Wire GaugeSelected according to signal, current and cable length
Data FunctionConfirmed through complete cable and device validation
Magnetic RetentionDefined according to device structure and release direction
Environmental ProtectionDependent on the complete connector and device assembly

Engineering Information Required

  • Contact allocation and polarity
  • Signal type, logic level and required data rate
  • Cable length and conductor gauge
  • Opposite-end connector or molded structure
  • Magnetic capture, retention and release requirements
  • Device-side mating dimensions and installation space

Customization Options

  • Two-contact Pin Map
  • Cable length, wire gauge and jacket
  • Magnetic connector dimensions
  • Opposite-end molded termination
  • Housing, overmolding and strain relief
  • Device-side mating contact structure

Frequently Asked Questions

Can this 2-pin magnetic cable transmit data?

Yes, when one contact is used for the signal and the other provides the required reference path, and when the complete cable and device channel are validated.

Can it transmit power and data at the same time?

Not automatically. Simultaneous power and data requires a project-specific circuit or communication architecture.

Does the red and black wire define the electrical function?

No. Wire color may indicate polarity in some designs, but the final function must be confirmed from the approved wiring diagram.

Can the opposite-end structure be customized?

Yes. The opposite end can be evaluated as a molded termination, terminal, connector, PCB interface or another project-specific structure.

Start Your 2-Pin Magnetic Cable Project

Submit your wiring diagram, signal requirements, cable dimensions and device-side drawing through the Get Quote & Samples page.

CTP can review the two-contact electrical definition, cable construction, magnetic interface, molded termination and device-side mating structure before prototype development.

Information Required Before Cable Development

A reference product image is not enough to define a cable assembly. Confirm the following information before drawing, sampling or quotation review.

1. Pin Map Define power, return, signal, control, detection and unused contacts.
2. Voltage and Current Provide voltage, continuous current, peak current and operating cycle.
3. Cable Length Confirm finished length, tolerance, moving conditions and routing path.
4. Wire Construction Define conductor count, wire requirement, shielding and outer-jacket conditions.
5. Opposite-End Interface Confirm USB, Type-C, DC, terminal, bare wire or custom connection.
6. Mechanical Conditions Provide available space, outlet direction, strain relief and mating requirements.

From Cable Requirements to Project Validation

The exact project route depends on whether an existing product can be used, modified or requires a new cable assembly design.

01

Requirement Review

Confirm product scope, Pin Map, cable length, termination, quantity and application conditions.

02

Cable and Connector Mapping

Match magnetic contacts to conductors, source-side wiring and device-side functions.

03

Drawing and Sample Scope

Confirm dimensions, outlet direction, cable construction and required sample configuration.

04

Validation and Production Review

Review electrical, mechanical and environmental conditions before production approval.

Have a Cable Drawing, Pin Map or Device Requirement?

Submit the magnetic-end structure, electrical functions, cable length, conductor requirements, opposite-end interface, installation space and available drawings for project review.

Submit Magnetic Cable Requirements