OEM / ODM Custom Interconnect Solutions
Custom Magnetic Cable Assembly

4 Pin Oval Magnetic Charging Cable for Wearable Devices

A custom 4 pin magnetic charging cable with a low-profile oval mating interface and four contacts arranged in a single row. Designed for project-specific wearable and smart-device charging integration, the Pin Map, voltage, current capability, cable construction, working stroke, mating geometry and magnetic retention are defined according to the approved project requirements.

Confirm the Complete Cable Assembly
Magnetic End Pin count, shape and mating direction
Cable Construction Length, conductor and outer jacket
Opposite Termination USB, Type-C, DC or custom wire end
Electrical Functions Power, signal, detection or control

A Magnetic Cable Is More Than the Connector End

The finished assembly must define the magnetic mating component, internal conductor arrangement, cable construction and the opposite-end connection as one complete electrical system.

01

Magnetic Mating Interface

Confirm Pin count, contact allocation, magnet arrangement, connector shape, polarity control and mating direction.

02

Cable Construction

Define cable length, conductor count, wire specification, shielding requirements, jacket and flexibility.

03

Opposite-End Termination

Select USB, Type-C, DC plug, bare wire, terminal, PCB connection or another customized termination.

04

Device-Side Integration

Confirm installation space, outlet direction, strain relief, exposed-contact state and user operation.

4 PIN OVAL MAGNETIC CHARGING CABLE

Engineering Summary

This 4 pin magnetic charging cable is a complete cable assembly with a low-profile oval mating interface and four electrical contacts arranged in one linear row. The compact architecture can be evaluated for smart watches, wearable electronics and other devices with limited charging-interface space.

The four contacts are assigned according to the approved Pin Map. Charging is the confirmed function of this product, while voltage, current capability, auxiliary contact functions, cable construction and opposite-end termination are project-specific.

Magnets primarily assist capture and retention during mating. Final position, alignment and seating should be controlled by the mating housing and mechanical geometry rather than magnetic attraction alone.

Low-Profile Oval Interface Architecture

The visible product architecture combines a cable-side charging base with a separate elongated oval mating component. Four electrical contacts are positioned in one row on the charging base.

This low-profile arrangement can help integrate the magnetic charging interface into devices where connector height and available external surface area are limited.

Pin Count Four electrical contact positions

Contact Layout Single row / linear arrangement

Interface Shape Low-profile oval / pill-shaped geometry

Primary Function Project-defined charging interface

4-Pin Pin Map and Electrical Allocation

The approved drawing should identify Pin 1, viewing direction, contact pitch and the electrical function of all four contact positions.

A four-contact charging interface does not mean that all four contacts are automatically connected in parallel. Depending on the device architecture, contacts may be assigned to power, return, detection, identification or other project-specific functions.

If multiple contacts are assigned in parallel to the same power or return path, current sharing should be validated rather than assumed from the number of contacts.

Magnetic Capture and Mechanical Seating

The magnetic structure assists the two mating components during approach and helps retain the charging interface after engagement.

Capture force, retention force, separation force and peel force describe different mechanical conditions. A single undefined magnetic-force value should not be used to represent all four conditions.

Final position and alignment should be established by the housing geometry, mechanical datums and mating surfaces. Magnetic attraction alone should not define the final electrical contact condition.

Stronger magnetic retention is not automatically better. Retention and release behavior should be selected around device mass, cable direction, housing strength and intended user handling.

Contact Compliance and Working Stroke

Four gold-colored contact positions are visible on the cable-side charging base. The exact internal spring-loaded contact structure should be confirmed by the approved contact drawing.

If pogo contacts are used, working stroke and total travel must be treated as different parameters. Working stroke defines the intended operating compression, while total travel represents the available mechanical movement of the contact.

The mating housing should establish the final seating position. Spring contacts should provide electrical connection and controlled Z-axis compliance rather than serve as the primary mechanical hard stop.

Charging Current and Complete Conductive Path

Charging-current capability cannot be determined from the four-pin count, contact appearance or magnetic retention alone.

Power Source → Opposite-End Termination → Cable Conductors → Magnetic Charging Base → Assigned Electrical Contacts → Mating Interface → Device PCB → Charging Circuit → Battery / Load

Vdrop = I × Rpath
Ploss = I² × Rpath

Cable length, wire gauge, termination resistance, contact resistance, mating compression, device-side PCB copper and temperature rise should be evaluated together before a continuous-current rating is released.

If multiple contacts are paralleled, contact resistance and mechanical tolerance may cause unequal current sharing and should be included in the validation plan.

Cable Construction and Wearable Integration

The magnetic charging interface is only one part of the complete cable assembly. Cable construction should be selected together with the electrical and mechanical requirements of the finished wearable device.

Cable length, conductor count, wire gauge, jacket construction, flexibility, strain relief and opposite-end termination should be defined in the approved cable drawing.

USB-A, USB-C, bare wire, terminals or another opposite-end interface should only be stated after the actual cable configuration has been confirmed.

Application Fit for Wearable Devices

The low-profile oval mating architecture can be evaluated for wearable products that require a detachable charging interface within a limited installation envelope.

  • Smart watches
  • Fitness trackers
  • Wearable electronics
  • Compact activity-monitoring devices
  • Wearable charging docks
  • Customer-defined compact charging interfaces

Final application suitability depends on the approved electrical architecture, mechanical mating geometry, cable construction, charging requirements and environmental conditions.

Environmental and Reliability Validation

Wearable applications may involve repeated handling, moisture exposure, skin oils and frequent mating, but the intended application does not itself establish corrosion resistance, cycle life or waterproof performance.

Contact material, plating, housing materials, cable construction and sealing features should be selected for the defined environment and validated under project-specific conditions.

An IP rating should only be stated when the complete mated assembly, device enclosure and sealing architecture have been defined and tested.

Product Specifications

SpecificationDetails
Product Type4 Pin Oval Magnetic Charging Cable
Pin Count4 Pin
Primary FunctionCharging
Contact ArrangementSingle Row / Linear
Interface ShapeLow-Profile Oval / Pill-Shaped
Cable-Side InterfaceIntegrated Magnetic Charging Base
Separate Mating ComponentVisible; Supply Scope To Be Confirmed
Magnetic FunctionCapture + Retention
Final Position / AlignmentControlled by Mechanical Mating Geometry
Pin MapDefined by Approved Drawing
Contact TypeTo Be Confirmed
Charging FunctionConfirmed
Data / Signal FunctionTo Be Confirmed
ApplicationWearable / Smart Device Charging
Cable LengthProject-Specific
Opposite-End TerminationTo Be Confirmed
VoltageProject-Specific
Continuous CurrentTo Be Confirmed
Peak CurrentTo Be Confirmed
Current CapabilityValidate Complete Conductive Path
Working StrokeTo Be Confirmed
Total TravelTo Be Confirmed
Spring ForceTo Be Confirmed
Magnetic RetentionProject-Specific
Separation / Peel BehaviorProject-Specific
Material / PlatingTo Be Confirmed
Cycle LifeTo Be Confirmed
Operating TemperatureTo Be Confirmed
IP RatingTo Be Confirmed at Complete Assembly Level

Customization Options

CTP can review the complete 4 pin oval magnetic charging cable around the customer’s electrical, mechanical, cable and device-integration requirements.

  • 4-pin Pin Map and polarity
  • Contact pitch and Pin 1 orientation
  • Power, return and auxiliary contact allocation
  • Continuous and peak charging current
  • Cable length and wire gauge
  • Opposite-end termination
  • Oval interface X / Y / Z dimensions
  • Contact structure and working stroke
  • Magnetic retention and release behavior
  • Device-side mounting and mating geometry

Information Engineers Should Provide

  • 4-pin Pin Map
  • Pin 1 orientation and viewing direction
  • Contact pitch
  • Power and return allocation
  • Operating voltage
  • Continuous and peak charging current
  • Allowed voltage drop and temperature rise
  • Cable length and wire gauge
  • Opposite-end termination
  • Available X / Y / Z installation space
  • Device-side mating geometry
  • Contact structure and working stroke
  • Retention, separation and peel requirements
  • Environmental requirements
  • 2D / 3D drawings when available
  • Expected project volume

FAQ

What is a 4 pin oval magnetic charging cable?

It is a magnetic charging cable assembly with four electrical contact positions and a low-profile oval mating interface. This version arranges the four contacts in one linear row.

What are the four contacts used for?

Their exact functions are defined by the approved Pin Map. Contacts may be assigned to power, return, detection, identification or other project-specific functions.

Are all four contacts used in parallel for charging?

Not necessarily. Parallel contact allocation must be defined by the electrical design. If contacts are paralleled, current sharing should be validated in the complete conductive path.

What charging current can this cable support?

Charging current is project-specific and must be validated through the source termination, cable conductors, contact interface, device PCB and charging circuit.

Does this magnetic charging cable have an 8N magnetic force?

A magnetic-force value should only be stated with a defined test direction and condition. Capture force, retention force, separation force and peel force should be distinguished when specifying the mating behavior.

Is stronger magnetic retention always better for a wearable device?

No. Retention should be balanced with release behavior, cable direction, device mass, housing strength and expected user handling.

What is the working stroke of the four contacts?

Working stroke should be defined by the approved contact drawing if spring-loaded contacts are used. Working stroke is different from total mechanical travel.

Can this cable be customized for smart watches?

Yes. The interface dimensions, Pin Map, cable construction and mating geometry can be reviewed around a project-specific wearable design and approved device drawing.

Is this magnetic charging cable waterproof?

No IP rating should be assumed from the oval housing or magnetic interface. Environmental protection depends on the complete mated assembly, enclosure and sealing architecture.

What information is required for a custom 4 pin wearable charging cable?

Provide the Pin Map, voltage, continuous and peak current, cable length, wire gauge, opposite-end termination, interface dimensions, working stroke, magnetic requirements, device-side drawings and expected project volume.

CUSTOM WEARABLE MAGNETIC CHARGING CABLE DEVELOPMENT

Request an Engineering Review

Send CTP your 4-pin Pin Map, voltage, continuous and peak current, cable length, wire gauge, opposite-end termination, available X/Y/Z space, mating geometry, contact requirements, magnetic retention and release requirements and device-side drawings. Our engineering team can review the complete charging interface before quotation and sample development. Request Custom Quote & Samples

Engineering Review for 4 Pin Oval Magnetic Charging Cable for Wearable Devices

This product page presents a CTP magnetic cable assembly configuration for engineering reference. Final dimensions, electrical ratings, materials, magnet structure, sealing level and reliability targets are not universal values; they are confirmed against the approved drawing, installation condition and model-specific validation plan.

Information to provide for evaluation

  • source-side interface and device-side magnetic head
  • pin definition, current, voltage and signal requirements
  • cable length, conductor, jacket, shielding and strain relief
  • magnetic retention, polarity, sealing, color and packaging
  • sample quantity, validation plan and forecast volume

How specifications are confirmed

CTP reviews the application and prepares a drawing or specification for approval before sample production. Test scope, acceptance criteria and report format should identify the model, sample status, method, conditions, result and review date.

Can this magnetic cable assembly be customized?

Yes. Customization can cover geometry, contact layout, materials, cable construction, magnetic structure, sealing and appearance. Feasibility depends on the application and approved specification.

Are the electrical and waterproof values universal?

No. Current, voltage, resistance, temperature rise and ingress-protection claims apply only to the identified model and stated test conditions.

What determines sample and production timing?

Timing is confirmed after the drawing, materials, tooling, sample quantity, validation scope and production requirements have been reviewed.

Information Required Before Cable Development

A reference product image is not enough to define a cable assembly. Confirm the following information before drawing, sampling or quotation review.

1. Pin Map Define power, return, signal, control, detection and unused contacts.
2. Voltage and Current Provide voltage, continuous current, peak current and operating cycle.
3. Cable Length Confirm finished length, tolerance, moving conditions and routing path.
4. Wire Construction Define conductor count, wire requirement, shielding and outer-jacket conditions.
5. Opposite-End Interface Confirm USB, Type-C, DC, terminal, bare wire or custom connection.
6. Mechanical Conditions Provide available space, outlet direction, strain relief and mating requirements.

From Cable Requirements to Project Validation

The exact project route depends on whether an existing product can be used, modified or requires a new cable assembly design.

01

Requirement Review

Confirm product scope, Pin Map, cable length, termination, quantity and application conditions.

02

Cable and Connector Mapping

Match magnetic contacts to conductors, source-side wiring and device-side functions.

03

Drawing and Sample Scope

Confirm dimensions, outlet direction, cable construction and required sample configuration.

04

Validation and Production Review

Review electrical, mechanical and environmental conditions before production approval.

Have a Cable Drawing, Pin Map or Device Requirement?

Submit the magnetic-end structure, electrical functions, cable length, conductor requirements, opposite-end interface, installation space and available drawings for project review.

Submit Magnetic Cable Requirements