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Custom 10-Pin Pogo Pin Connector Assembly for PCB Integration

This custom 10-pin pogo pin connector assembly combines ten spring-loaded contacts within an insulating housing for compact PCB, device and module connections. This product contains no magnets; final alignment and retention are controlled by the connector housing, device structure or application fixture. Pin pitch, single-row or double-row layout, Pin Map, working stroke, spring force, housing dimensions and PCB, wire or FPC termination can be developed according to the project requirements.

Confirm the Contact Interface
Contact Geometry Plunger, barrel, tail, housing and overall dimensions
Mounting & Termination DIP, SMT, right angle, double ended or custom structure
Mechanical Travel Working stroke, maximum travel and spring-force condition
Contact Arrangement Pin count, pitch, rows, Pin Map and mating alignment

Select an Individual Contact or a Complete Connector Assembly

Determine whether the project needs a single spring-loaded contact, a multi-contact connector assembly, a specific mounting method or a customer-defined mechanical interface.

01

Individual Pogo Pin

A single spring-loaded contact supplied for integration into the customer’s PCB, housing or connector structure.

Browse Individual Pogo Pins →
02

Pogo Pin Connector

A complete multi-contact assembly combining pogo pins, insulating housing, contact pitch and mounting structure.

Browse Connector Assemblies →
03

Mounting and Tail Structure

Choose through-hole, surface mount, right-angle, double-ended or customer-specific termination.

Review Engineering Guides →
04

Customized Contact Interface

Define travel, spring force, current path, housing, Pin Map and device-side mechanical constraints.

Submit Project Requirements →

Engineering Summary: This 10-pin pogo pin connector is a non-magnetic spring-loaded connector assembly designed for PCB, module and device integration. It combines ten individual pogo contacts with an insulating housing and application-specific mounting structure. Pin pitch, row configuration, Pin Map, working stroke, spring force, housing dimensions and termination must be confirmed according to the complete electrical and mechanical design.

A 10-pin pogo pin connector should be specified as a complete multi-contact assembly rather than as ten independent pogo pins placed into a housing. The final connector performance depends on the relationship between the contacts, housing, mating targets, PCB, mounting structure, working stroke and device-level alignment.

This product does not contain magnets. Connector alignment and retention must therefore be provided by the housing, enclosure, guide features, fixture, fasteners or another intentional mechanical structure.

What Is a 10-Pin Pogo Pin Connector?

A 10-pin pogo pin connector combines ten spring-loaded electrical contacts inside a controlled connector housing. Each pogo pin contains a moving plunger, barrel and internal spring. When the mating part approaches, the plungers compress against corresponding target pads and establish the required electrical paths.

The complete assembly normally performs several functions:

Connector FunctionPrimary StructureEngineering Purpose
Electrical contactTen spring-loaded pogo pinsCarry the assigned power, ground, signal, sensing or identification channels
Contact positioningInsulating connector housingControls pin pitch, row layout and contact alignment
Working compressionPogo pin stroke and device mechanical stopMaintains each contact inside its approved working range
Final alignmentHousing guides, locating features or device structurePrevents excessive offset and side loading
Device connectionPCB, through-hole, SMT, wire or FPC terminationConnects the pogo pin assembly to the product electronics
Mechanical retentionHousing, clips, screws, brackets or enclosureMaintains the connector position without magnetic attraction

This Is a Non-Magnetic Pogo Pin Connector

This connector relies on spring-loaded mechanical contact rather than magnetic attraction.

Design ItemStandard 10-Pin Pogo Pin ConnectorMagnetic Pogo Pin Connector
Contact pressureGenerated by the internal pogo pin springsGenerated by the internal pogo pin springs
Initial alignmentControlled by housing, fixture or device geometryAssisted by magnets and controlled by housing geometry
RetentionProvided by enclosure, guide, latch, bracket or compression structureMay be assisted by magnetic attraction
Separation behaviorDefined by the surrounding mechanical structureMay provide a magnetically controlled breakaway interface
Typical integrationInternal PCB, module, dock, test fixture or device connectionDetachable cable, charging dock or external interface

The product should therefore not include magnetic-force specifications, magnet grades, magnetic-polarity descriptions or blind-mating claims.

Reference Product Definition

The following table defines the confirmed product type. Detailed electrical and dimensional values should be completed from the approved CTP drawing.

SpecificationCurrent Product Definition
Product TypePogo pin connector assembly
Pin Count10 spring-loaded contacts
Magnetic StructureNone
Contact ArrangementConfirmed according to the approved Pin Map
Row ConfigurationSingle-row, double-row or project-specific layout
Pin PitchConfirmed according to the selected housing and PCB structure
Primary FunctionsPower, ground, signal, sensing, identification or project-specific channels
Working StrokeConfirmed from the pogo pin construction and assembly tolerance stack
Spring ForceSpecified per pin at the defined working stroke
TerminationPCB, SMT, through-hole, wire, solder cup, FPC or customized structure
HousingApplication-specific insulating connector housing
Electrical RatingConfirmed from the complete Pin Map, current path and temperature-rise validation
Environmental ProtectionDetermined by the complete connector and device enclosure

Engineering Note: Ten physical contacts do not automatically mean ten independent data channels. The approved Pin Map may allocate contacts to power, ground, parallel current paths, sensing, identification or communication functions.

Define the 10-Pin Pin Map Before Mechanical Design

The function of every contact should be defined before the housing, PCB footprint and mating target are released.

A project Pin Map may include:

  • Positive power contacts
  • Power or signal ground contacts
  • Low-speed communication channels
  • Device-detection contacts
  • Temperature-sensing contacts
  • Accessory-identification contacts
  • Programming or diagnostic contacts
  • Reserved contacts for future functions

The number and location of ground contacts should be selected according to the electrical functions rather than placed only for visual symmetry.

Example Pin Map Planning Table

Contact PositionProject FunctionRequired Review
Pin 1Defined by customer schematicVoltage, current, sequencing and mating condition
Pin 2Defined by customer schematicGround or signal-return requirement
Pin 3–8Power, signal, sensing or identificationSpacing, routing, crosstalk and current allocation
Pin 9–10Project-specific channelsDetection, sequencing or redundant contact requirement

This table is a planning framework rather than a fixed Pin Map. The final allocation must match the customer schematic and approved connector drawing.

Single-Row, Double-Row and Custom Layouts

Ten contacts can be arranged in several ways. The correct configuration depends on the available length, width, PCB area and mating geometry.

LayoutPossible BenefitPrimary Engineering Concern
Single rowSimplified routing and linear mating targetLonger connector length
Double rowReduced overall length and compact footprintAlignment, PCB routing and row-to-row spacing
Staggered layoutSupports selected spacing or routing requirementsMore complex target and housing design
Custom patternFits a device-specific mechanical envelopeDedicated tooling, inspection and mating control

The page should not claim a specific pitch or row configuration until the actual product drawing confirms it.

Pin Pitch and Electrical Spacing

Pin pitch is the center-to-center distance between adjacent contacts. It affects the connector width, PCB routing, housing wall thickness, mating-pad layout and electrical spacing.

Pitch selection should consider:

  • Contact outside diameter
  • PCB fabrication capability
  • Voltage and insulation requirements
  • Housing molding capability
  • Mating-pad dimensions
  • Position tolerance
  • Signal routing and crosstalk
  • Contamination and environmental conditions

A smaller pitch can reduce connector size but may also reduce mechanical and electrical design margin.

Working Stroke and Total Connector Load

The working stroke is the amount each pogo pin is compressed after the mating assembly reaches its final position.

The tolerance stack may include:

  • Pogo pin free height
  • Installed connector height
  • Housing dimensions
  • PCB position and flatness
  • Mating-target position
  • Mechanical-stop location
  • Assembly and enclosure tolerances
Assembly ConditionPossible RiskRequired Verification
Minimum compressionOne or more contacts may lose sufficient normal forceMinimum force and channel-level electrical stability
Nominal compressionPrimary operating conditionForce, resistance and complete connector function
Maximum compressionHigh housing load, PCB deflection or over-travelMaximum force and mechanical margin
Uneven compressionDifferent channels may have different force and resistanceHousing flatness, pin height and target alignment

The total spring reaction is the sum of the forces generated by all compressed contacts. Ten contacts can create a meaningful total load even when the force of each individual pogo pin is moderate.

The total load should be considered when designing:

  • PCB support
  • Housing stiffness
  • Device mating force
  • Mechanical stops
  • Fasteners and locating features

Mechanical Guidance Is Required

Pogo pins are designed primarily for controlled axial compression. The housing and mating structure should limit excessive lateral or angular loading.

Possible guidance features include:

  • Locating bosses
  • Guide walls
  • Alignment pins
  • Recessed mating surfaces
  • Asymmetric housing geometry
  • Mechanical keys
  • Device-level rails or fixtures

The spring-loaded contacts should not be used as the only features responsible for aligning the two assemblies.

PCB and Termination Options

Termination OptionSuitable ApplicationPrimary Engineering Review
Surface mountAutomated PCB assembly and low-profile structuresFootprint, paste, reflow and mechanical support
Through-hole / DIPPCB structures requiring extended solder tailsFinished holes, soldering, installed height and load path
Solder cup or wireHarnesses, modules and flexible internal routingWire size, soldering, strain relief and Pin Map
FPCThin devices or connectors separated from the main PCBFPC reinforcement, bend radius and termination reliability
Integrated moduleHousing, PCB, cable and connector supplied as one unitComplete dimensional, electrical and production validation

Electrical Power Design

Electrical ratings should be established from the complete current path rather than from the number of contacts alone.

The complete path may include:

  1. Power source
  2. PCB trace or wire
  3. Connector termination
  4. Pogo pin internal current path
  5. Plunger-to-target interface
  6. Mating pad
  7. Receiving PCB and load

Define:

  • Continuous and peak current
  • Operating voltage
  • Duty cycle
  • Maximum permitted voltage drop
  • Maximum permitted temperature rise
  • Ambient temperature
  • Working stroke
  • PCB copper and wire size

Parallel Power Contacts

Several contacts may be connected in parallel to increase current-path capacity or provide redundancy. Current should not be assumed to divide equally.

Current sharing can be affected by:

  • Working-stroke variation
  • Contact-resistance variation
  • Unequal PCB routing
  • Mating-pad alignment
  • Solder or termination differences

Where parallel contacts carry meaningful current, evaluate the voltage drop and temperature of each path where practical.

Signal and Data Functions

A 10-pin connector can support multiple electrical functions, but Pin count alone does not establish a specific data capability.

Signal-channel design should consider:

  • Protocol and data rate
  • Reference ground
  • Return path
  • Single-ended or differential routing
  • Pin-to-pin spacing
  • Crosstalk
  • PCB transition
  • Cable or FPC structure

High-speed data claims should only be published after the complete connector, PCB and cable channel has been validated for the required protocol.

Environmental and Sealing Requirements

A standalone pogo pin connector housing should not automatically be described as waterproof.

Ingress and environmental performance depend on:

  • Connector housing joints
  • Pin-to-housing interfaces
  • PCB or cable entry
  • Device enclosure
  • Gaskets, adhesives or potting
  • Mated and unmated conditions

Any IP rating should identify the complete tested assembly and test state.

Available Customization

  • 10-contact Pin Map
  • Single-row, double-row or custom contact layout
  • Pin pitch
  • Overall connector length, width and height
  • Pogo pin working stroke
  • Spring force per contact
  • Plunger-tip geometry
  • Housing material and locating structure
  • SMT, DIP, wire, solder cup or FPC termination
  • PCB footprint and mating target
  • Contact and termination finish
  • Mechanical keying and incorrect-mating prevention
  • Integrated PCB, cable or module assembly

Recommended Validation

RequirementRecommended Evaluation
DimensionsPin pitch, housing, installed height and termination inspection
Pin MapContinuity, short-circuit and channel-allocation verification
Working strokeMinimum, nominal and maximum assembly conditions
Spring forceIndividual-contact and total connector-force measurement
Contact resistanceChannel-level measurement at the approved working stroke
Power operationVoltage-drop, current-sharing and temperature-rise testing
Mechanical operationProject-defined compression or mating-cycle test
AlignmentOffset, angular and side-load evaluation
AssemblyProduction-intent PCB, wire or FPC process trial
EnvironmentApplication-specific temperature, humidity, vibration or contamination testing

Information Required for a Custom 10-Pin Connector

  • Application and device type
  • Complete 10-contact Pin Map
  • Voltage, continuous current and peak current
  • Signal type and data rate
  • Single-row or double-row requirement
  • Required pin pitch
  • Available connector dimensions
  • Working height and compression range
  • Spring-force requirements
  • PCB, wire or FPC termination
  • Mating-target dimensions and finish
  • Housing and enclosure drawings
  • Expected mating or compression frequency
  • Environmental requirements
  • Prototype and annual quantity

Frequently Asked Questions

Does this 10-pin pogo pin connector contain magnets?

No. This is a standard non-magnetic pogo pin connector assembly. Alignment and retention are provided by the connector housing, device structure or application fixture.

Does 10 Pin mean that the connector supports ten data channels?

No. Ten Pin refers to ten physical contacts. The contacts may be assigned to power, ground, signal, sensing, identification or parallel current paths according to the approved Pin Map.

Can the connector use a single-row or double-row layout?

Both layouts can be evaluated. The correct configuration depends on connector dimensions, pitch, PCB routing and mating alignment.

Can the pin pitch be customized?

Yes. Pin pitch can be reviewed according to the contact dimensions, PCB capability, housing structure, electrical spacing and application size.

Can this connector carry both power and signals?

Yes, selected contacts can be assigned to different functions. Final current, voltage, signal type, grounding and sequencing must be defined in the Pin Map and validated in the complete system.

Can several contacts be connected in parallel for power?

Parallel contacts can be considered, but current sharing should be evaluated because contact force, resistance, pad alignment and PCB routing may differ between channels.

Can this connector support high-speed data?

High-speed capability depends on the complete connector, PCB, cable or FPC channel. Pin count alone does not establish support for USB or another high-speed protocol.

Is the connector waterproof?

Waterproof performance depends on the complete connector, PCB or cable entry, seals and device enclosure. A universal IP rating should not be assigned without a defined tested assembly.

What mounting structures are available?

The connector can be reviewed for SMT, through-hole, PCB, wire, solder-cup, FPC or integrated-module structures according to the application.

What files should be submitted for customization?

Provide the Pin Map, PCB or enclosure drawings, available dimensions, pitch, voltage, current, signals, working height, force and expected quantity.

Prepare Your 10-Pin Pogo Pin Connector Project

Browse more custom pogo pin connector assemblies , review individual pogo pin structures , access the connector engineering guides , or submit your Pin Map and drawings through the Get Quote & Samples page .

CTP can review the 10-contact Pin Map, pin pitch, row configuration, working stroke, spring force, PCB or wire termination, housing and mating structure before prototype development. Final dimensions and electrical ratings should be confirmed in the approved project drawing and validation plan.

From Contact Requirements to Project Validation

The development route depends on whether an existing pogo pin can be used, modified or assembled into a customized multi-contact connector.

01

Requirement Review

Confirm product type, dimensions, stroke, force, current, mounting and project quantity.

02

Structure Selection

Match the contact geometry, tail structure, housing, Pin layout and installation method.

03

Drawing and Sample Scope

Confirm dimensional tolerances, material requirements and sample configuration.

04

Validation and Production Review

Review electrical, mechanical, assembly and application-specific validation conditions.

Have a Pogo Pin Drawing, PCB Layout or Contact Requirement?

Submit the product type, dimensions, mounting method, working stroke, spring-force condition, electrical requirements, Pin Map, PCB layout and available drawings for project review.

Submit Pogo Pin Requirements

Applications of Precision Pogo Pin Contacts

Our high-precision pogo pin connectors can be seamlessly integrated into a wide range of industries. Explore our core application areas below. Feel free to contact our engineering team for custom solutions.

Custom precision pogo pin connectors integrated onto a PCB board for consumer electronics.
High current spring-loaded pogo pin contacts with wire solder cups for stable power transmission.
Surface mount SMD pogo pins soldered on a smart wearable device motherboard for reliable signal connection.

Smart Wearables

TWS Earbuds & Watches

⚕️

Medical Devices

Healthcare Equipment

🚗

Automotive (EV)

High Current Systems

📡

Telecommunication

Data Transmission

🏠

Smart Home

IoT & LED Lighting

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