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Custom Spring Contact & Connector Solution

Custom 5-Pin Pogo Pin Connector Assembly for PCB & Device Integration

This custom 5-pin pogo pin connector assembly combines five spring-loaded contacts within a controlled housing for compact PCB, device and module connections. The product contains no magnets; alignment and retention are provided by the connector housing, enclosure, guide features or application fixture. Pin pitch, contact layout, Pin Map, working stroke, spring force, housing dimensions and PCB, wire or FPC termination can be customized according to the project requirements.

Confirm the Contact Interface
Contact Geometry Plunger, barrel, tail, housing and overall dimensions
Mounting & Termination DIP, SMT, right angle, double ended or custom structure
Mechanical Travel Working stroke, maximum travel and spring-force condition
Contact Arrangement Pin count, pitch, rows, Pin Map and mating alignment

Select an Individual Contact or a Complete Connector Assembly

Determine whether the project needs a single spring-loaded contact, a multi-contact connector assembly, a specific mounting method or a customer-defined mechanical interface.

01

Individual Pogo Pin

A single spring-loaded contact supplied for integration into the customer’s PCB, housing or connector structure.

Browse Individual Pogo Pins →
02

Pogo Pin Connector

A complete multi-contact assembly combining pogo pins, insulating housing, contact pitch and mounting structure.

Browse Connector Assemblies →
03

Mounting and Tail Structure

Choose through-hole, surface mount, right-angle, double-ended or customer-specific termination.

Review Engineering Guides →
04

Customized Contact Interface

Define travel, spring force, current path, housing, Pin Map and device-side mechanical constraints.

Submit Project Requirements →

Engineering Summary: This 5-pin pogo pin connector is a non-magnetic spring-loaded connector assembly developed for PCB, module and device integration. It combines five electrical contacts with a controlled housing and application-specific mounting structure. Pin pitch, contact arrangement, Pin Map, working stroke, spring force, housing dimensions and termination should be confirmed according to the complete electrical and mechanical design.

A 5-pin pogo pin connector should be specified as a complete connector assembly rather than as five independent spring-loaded contacts placed into a housing. Electrical and mechanical performance depend on the relationship between the pogo pins, housing, mating targets, PCB, mounting structure, working stroke and device-level alignment.

This product contains no magnets. Alignment and retention must therefore be controlled through the connector housing, device enclosure, locating features, fixture, bracket, fasteners or another intentional mechanical structure.

What Is a 5-Pin Pogo Pin Connector?

A 5-pin pogo pin connector combines five spring-loaded electrical contacts inside an insulating or mechanically controlled housing. Each pogo pin contains a moving plunger, barrel and internal spring.

When the connector approaches its mating assembly, the five plungers compress against corresponding target pads. The internal springs provide contact pressure while the housing controls the relative position of the contacts.

Connector FunctionPrimary StructureEngineering Purpose
Electrical connectionFive spring-loaded pogo contactsCarry assigned power, ground, signal, sensing or identification channels
Contact positioningConnector housingControls pin pitch, contact layout and alignment
Working compressionPogo pin stroke and mechanical stopMaintains each contact inside its approved working range
Final alignmentLocating features, enclosure or fixtureLimits offset, rotation and side loading
Device connectionPCB, SMT, DIP, wire, solder-cup or FPC terminationConnects the assembly to the product electronics
Mechanical retentionHousing, clips, screws, brackets or enclosureMaintains the connected position without magnetic attraction

This Is a Standard Non-Magnetic Pogo Pin Connector

The electrical contact pressure in this connector is generated by the internal pogo pin springs. The product does not use magnets to attract, align or retain the mating parts.

Design ItemStandard 5-Pin Pogo Pin ConnectorMagnetic Pogo Pin Connector
Contact pressureGenerated by the internal contact springsAlso generated by the internal contact springs
Initial alignmentHousing, fixture or device structureMay be assisted by magnets and controlled by the housing
RetentionEnclosure, guide, bracket, latch or compression structureMay include magnetic attraction
Separation behaviorDefined by the surrounding mechanical structureMay use a magnetic breakaway arrangement
Typical integrationInternal PCB, module, dock, fixture or equipment connectionDetachable cable, charging dock or external interface

Magnetic-force values, magnet grades, magnetic polarity and automatic magnetic-mating claims do not apply to this product.

Reference Product Definition

The following table defines the confirmed product type. Detailed dimensions and electrical parameters should be completed from the approved CTP product drawing.

SpecificationCurrent Product Definition
Product TypePogo pin connector assembly
Pin Count5 spring-loaded contacts
Magnetic StructureNone
Electrical FunctionsPower, ground, signal, sensing, identification or project-specific channels
Contact LayoutDefined according to the approved connector drawing
Pin PitchConfirmed according to the housing, PCB and electrical-spacing requirements
Working StrokeConfirmed from the selected pogo pin construction and tolerance stack
Spring ForceSpecified per contact at the defined working stroke
TerminationPCB, SMT, through-hole, wire, solder cup, FPC or customized structure
HousingApplication-specific connector housing
Electrical RatingConfirmed according to the Pin Map, contact construction and temperature-rise validation
Environmental ProtectionDetermined by the complete connector assembly and device enclosure

Engineering Note: Five physical contacts do not automatically mean five independent data channels. The contacts may be assigned to power, ground, parallel current paths, sensing, identification or communication functions according to the approved Pin Map.

Define the Pin Map Before Finalizing the Connector

The function of every contact should be defined before the housing, PCB footprint, mating target and electrical validation plan are released.

A five-contact Pin Map may include:

  • Positive power
  • Power or signal ground
  • Charging or dock detection
  • Accessory identification
  • Temperature sensing
  • Low-speed communication
  • Programming or diagnostic functions
  • Parallel power contacts

Example Pin Map Planning Table

Contact PositionProject FunctionRequired Engineering Review
Pin 1Defined by customer schematicVoltage, current and electrical state during mating
Pin 2Defined by customer schematicGround or signal-return requirement
Pin 3Power, signal, detection or sensingSpacing, routing and sequencing
Pin 4Power, signal, detection or identificationElectrical load and channel isolation
Pin 5Project-specific functionDetection, communication or reserved-function review

This is a planning framework only. The final Pin Map must follow the customer schematic and approved connector drawing.

Contact Layout and Pin Pitch

A five-contact assembly may use a single-row, staggered, circular or another application-specific pattern. The page should not claim a specific arrangement until the actual drawing confirms it.

Layout selection should consider:

  • Available connector length and width
  • PCB routing space
  • Mating-pad arrangement
  • Contact diameter
  • Electrical spacing
  • Housing wall thickness
  • Position tolerance
  • Mechanical guidance

Pin pitch is the center-to-center distance between adjacent contacts. Reducing the pitch may decrease connector size, but it can also reduce PCB-routing, molding, alignment and electrical-spacing margins.

Working Stroke and Spring Force

The working stroke is the amount each pogo pin is compressed after the connector reaches its final seated position.

The dimensional stack may include:

  • Pogo pin free height
  • Installed connector height
  • Housing dimensions
  • PCB position and flatness
  • Mating-target position
  • Mechanical-stop position
  • Assembly and enclosure tolerances
Assembly ConditionPossible RiskRequired Verification
Minimum compressionOne contact may not maintain sufficient normal forceMinimum force and channel-level electrical stability
Nominal compressionPrimary operating conditionForce, resistance and connector function
Maximum compressionHigh housing load, PCB deflection or mechanical over-travelMaximum force and mechanical margin
Uneven compressionDifferent contacts may have different force or resistanceHousing flatness, pin height and target alignment

The total connector load is the combined spring reaction of all five compressed contacts. The PCB, housing, mechanical stop and mating structure should be designed for the total load rather than the force of one contact.

Mechanical Guidance and Retention

Pogo pins are primarily intended for controlled axial compression. They should not be used as the only features responsible for aligning the two mating assemblies.

Possible mechanical guidance features include:

  • Locating bosses
  • Guide walls
  • Alignment pins
  • Recessed mating surfaces
  • Asymmetric housing geometry
  • Mechanical keys
  • Device-level rails or fixtures

Retention may be provided through enclosure compression, clips, screws, brackets, latches or the application fixture. The required structure depends on whether the connector is used internally, in a dock, in a removable module or inside a testing system.

PCB, Wire and FPC Integration Options

Termination OptionSuitable ApplicationPrimary Engineering Review
Surface mountAutomated PCB assembly and low-profile structuresFootprint, paste, reflow, height and mechanical support
Through-hole / DIPPCB structures requiring extended solder tailsFinished holes, soldering, installed height and load path
Wire or solder cupHarnesses, modules and flexible internal routingWire size, Pin Map, soldering and strain relief
FPCThin devices or connectors separated from the main PCBFPC reinforcement, bend radius and termination reliability
Integrated moduleHousing, PCB, cable and connector supplied as one assemblyComplete dimensional, electrical and production validation

Electrical Power Design

Electrical ratings should be based on the complete current path rather than the number of contacts.

The complete path may include:

  1. Power source
  2. PCB trace or wire
  3. Connector termination
  4. Pogo pin internal current path
  5. Plunger-to-target interface
  6. Mating pad
  7. Receiving PCB and electrical load

Define:

  • Operating voltage
  • Continuous and peak current
  • Duty cycle
  • Maximum permitted voltage drop
  • Maximum permitted temperature rise
  • Ambient temperature
  • Working stroke
  • PCB copper and wire size

Parallel Power Contacts

Two or more contacts may be connected in parallel for power, but current should not be assumed to divide equally.

Current sharing can be affected by:

  • Working-stroke variation
  • Contact-resistance variation
  • PCB routing differences
  • Mating-pad alignment
  • Solder or wire-termination variation

Where parallel contacts carry meaningful current, evaluate individual channel voltage drop and temperature where practical.

Signal and Communication Functions

A 5-pin pogo pin connector can combine power, ground and selected signal functions, but Pin count alone does not establish support for USB, high-speed data or another communication protocol.

Signal design should consider:

  • Protocol and data rate
  • Reference ground
  • Return-current path
  • Single-ended or differential routing
  • Pin spacing
  • Crosstalk
  • PCB transition
  • Cable or FPC construction

Protocol support should only be published after the complete connector and channel have been validated.

Mating Target Design

Each pogo pin requires a corresponding target pad or conductive mating surface.

The mating side should define:

  • Pad dimensions
  • Pad pitch and position
  • Surface finish
  • Flatness
  • Mechanical support
  • Alignment tolerance
  • Permitted wear area
  • Spacing between electrical functions

The target layout and pogo pin connector should be developed together. The target pads should not be added after the connector design has already been frozen.

Environmental and Sealing Requirements

A standard pogo pin connector assembly should not automatically be described as waterproof.

Environmental protection depends on:

  • Pin-to-housing interfaces
  • Housing joints
  • PCB, FPC or cable entry
  • Device enclosure
  • Gaskets, adhesives or potting
  • Mated and unmated conditions

Any IP rating must identify the complete tested assembly and the exact test condition.

Potential Applications

A custom 5-pin pogo pin connector may be evaluated for:

  • Internal board-to-module connections
  • Battery and charging modules
  • Charging docks and equipment cradles
  • Replaceable electronic modules
  • Handheld terminals
  • Medical and personal-care equipment
  • Industrial instruments
  • Smart-home electronics
  • Programming and diagnostic interfaces
  • Production testing fixtures

Application suitability should be confirmed from the Pin Map, voltage, current, data requirements, working stroke, alignment and operating environment.

Available Customization

  • Five-contact Pin Map
  • Linear, staggered, circular or project-specific layout
  • Pin pitch
  • Connector length, width and height
  • Pogo pin working stroke
  • Spring force per contact
  • Plunger-tip geometry
  • Housing material and locating features
  • SMT, DIP, wire, solder-cup or FPC termination
  • PCB footprint and mating targets
  • Contact and termination finish
  • Mechanical keying and incorrect-mating prevention
  • Integrated PCB, cable or module assembly

Recommended Validation

RequirementRecommended Evaluation
DimensionsPin pitch, housing dimensions, installed height and termination inspection
Pin MapContinuity, short-circuit and channel-allocation verification
Working strokeMinimum, nominal and maximum assembly conditions
Spring forceIndividual-contact and total connector-force measurement
Contact resistanceChannel-level measurement at the approved working stroke
Power operationVoltage-drop, current-sharing and temperature-rise testing
Mechanical operationProject-defined compression or mating-cycle testing
AlignmentOffset, angular and side-load evaluation
AssemblyProduction-intent PCB, wire or FPC process trial
EnvironmentApplication-specific temperature, humidity, vibration or contamination testing

Information Required for a Custom 5-Pin Connector

  • Application and device type
  • Complete five-contact Pin Map
  • Voltage, continuous current and peak current
  • Signal type and data rate
  • Required contact layout and pin pitch
  • Available connector dimensions
  • Working height and compression range
  • Spring-force requirements
  • PCB, wire or FPC termination
  • Mating-target dimensions and finish
  • Housing and enclosure drawings
  • Expected mating or compression frequency
  • Environmental requirements
  • Prototype and annual production quantity

Frequently Asked Questions

Does this 5-pin pogo pin connector contain magnets?

No. This is a standard non-magnetic pogo pin connector assembly. Alignment and retention are provided by the housing, enclosure, locating features or application fixture.

Does 5 Pin mean five independent data channels?

No. Five Pin refers to five physical contacts. The contacts may be assigned to power, ground, signal, sensing, identification or parallel current paths.

Can the Pin Map be customized?

Yes. The electrical function of each contact can be allocated according to the customer schematic, subject to spacing, current and signal requirements.

Can the pin pitch be customized?

Yes. Pin pitch can be reviewed according to the pogo pin dimensions, PCB capability, housing structure, electrical spacing and installation space.

Can the connector carry both power and signals?

Yes, selected contacts may be assigned to different functions. Final current, voltage, grounding, sequencing and signal requirements must be defined and validated.

Can two contacts be connected in parallel for higher current?

Parallel contacts can be considered, but current sharing should be evaluated because force, resistance, target alignment and PCB routing may differ between channels.

Can the connector support USB or high-speed data?

Pin count alone does not establish protocol support. High-speed performance depends on the complete contact layout, PCB routing, return path, cable or FPC and receiving circuit.

Is the connector waterproof?

Waterproof performance depends on the complete connector assembly, PCB or cable entry, seals and device enclosure. A universal IP rating should not be assigned without a defined tested structure.

What mounting options are available?

The connector can be reviewed for SMT, through-hole, PCB, wire, solder-cup, FPC or integrated-module structures according to the application.

What files should be submitted for customization?

Provide the Pin Map, PCB or enclosure drawings, installation dimensions, pitch, voltage, current, signal requirements, working height, force and expected quantity.

Prepare Your 5-Pin Pogo Pin Connector Project

Browse more custom pogo pin connector assemblies , review individual pogo pin structures , access the connector engineering guides , or submit your Pin Map and drawings through the Get Quote & Samples page .

CTP can review the five-contact Pin Map, contact layout, pin pitch, working stroke, spring force, PCB or wire termination, housing and mating structure before prototype development. Final dimensions and electrical ratings should be confirmed in the approved project drawing and validation plan.

From Contact Requirements to Project Validation

The development route depends on whether an existing pogo pin can be used, modified or assembled into a customized multi-contact connector.

01

Requirement Review

Confirm product type, dimensions, stroke, force, current, mounting and project quantity.

02

Structure Selection

Match the contact geometry, tail structure, housing, Pin layout and installation method.

03

Drawing and Sample Scope

Confirm dimensional tolerances, material requirements and sample configuration.

04

Validation and Production Review

Review electrical, mechanical, assembly and application-specific validation conditions.

Have a Pogo Pin Drawing, PCB Layout or Contact Requirement?

Submit the product type, dimensions, mounting method, working stroke, spring-force condition, electrical requirements, Pin Map, PCB layout and available drawings for project review.

Submit Pogo Pin Requirements

Applications of Precision Pogo Pin Contacts

Our high-precision pogo pin connectors can be seamlessly integrated into a wide range of industries. Explore our core application areas below. Feel free to contact our engineering team for custom solutions.

Custom precision pogo pin connectors integrated onto a PCB board for consumer electronics.
High current spring-loaded pogo pin contacts with wire solder cups for stable power transmission.
Surface mount SMD pogo pins soldered on a smart wearable device motherboard for reliable signal connection.

Smart Wearables

TWS Earbuds & Watches

⚕️

Medical Devices

Healthcare Equipment

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Automotive (EV)

High Current Systems

📡

Telecommunication

Data Transmission

🏠

Smart Home

IoT & LED Lighting

Explore More Pogo Pin Solutions