OEM / ODM Custom Interconnect Solutions
Custom Magnetic Connector

3 Pin Round Waterproof Magnetic Pogo Pin Connector Pair

CTP 3 Pin Round Waterproof Magnetic Pogo Pin Connector Pair combines three electrical contacts, a spring-loaded pogo pin side, a mating target side and a compact circular housing for sealed-device integration. The three contacts can be assigned to power, return, detection, identification or project-specific control functions according to the customer Pin Map. Waterproof performance depends on the complete sealing boundary, connector-to-device interface and tested mating condition. Final dimensions, working stroke, current, voltage, magnetic retention, ingress protection and mating life must be confirmed using the approved drawing and complete customer assembly.

For an engineering review, provide the Pin Map, voltage and current, available installation space, mating orientation, expected quantity and any available 2D or 3D drawings.
Engineering Review Inputs

Information That Helps Us Evaluate This Connector

Product specifications should be reviewed together with the customer device, PCB, electrical assignment and mechanical mating conditions.

01
Pin Map and Contact Functions

Define the function of each power, return, signal, control or detection contact.

02
Electrical Conditions

Provide voltage, continuous current, peak current and required signal conditions.

03
Mechanical Integration

Provide available length, width, height, PCB area and required mating orientation.

04
Project and Validation Scope

Provide application, expected quantity, environment and customer validation requirements.

Product Engineering Details

Technical Specifications, Structure and Integration

Review the product-specific description, technical parameters, contact arrangement, mechanical structure and project conditions below.

Engineering Summary: The CTP 3 Pin Round Waterproof Magnetic Pogo Pin Connector Pair combines three electrical contacts, a spring-loaded pogo pin side, a mating target side and a compact circular housing for sealed-device integration. The three contacts can be assigned to project-specific power, return, detection, identification or control functions. Waterproof performance depends on the complete sealing boundary, connector installation, mating state and customer enclosure. Final dimensions, working stroke, electrical ratings, magnetic retention, ingress protection and mating life must be confirmed using the approved drawing and complete customer assembly.

3 Pin Round Waterproof Magnetic Pogo Pin Connector Overview

This 3 pin waterproof magnetic pogo pin connector is designed for electronic equipment that requires a removable three-contact electrical interface while maintaining a project-specific environmental sealing strategy.

The connector uses a compact round structure with three electrical contact positions. One side contains spring-loaded pogo pin contacts, while the opposing side provides corresponding mating targets.

Magnetic attraction can assist connector capture and attachment, while the housing geometry, sealing surfaces and mechanical stops should control the final mating position.

Waterproof performance should not be attributed to the pogo pins alone. The complete protection boundary includes the connector housing, connector-to-device joint, sealing components, termination area and customer enclosure.

Visible Connector Structure

Connector ElementProduct StructureEngineering Requirement
Contact CountThree electrical contactsDefine the function and electrical state of every contact
Pogo Pin SideThree spring-loaded conductive contactsDefine free height, working stroke and contact force
Target SideThree corresponding mating targetsDefine target material, finish, dimensions and flatness
Connector ShapeCompact round interfaceConfirm diameter, height and installation envelope
Magnetic StructureMagnet-assisted circular mating structureDefine capture, seated retention and separation requirements
Sealing StructureProject-specific connector and enclosure sealing interfaceDefine gasket, compression, potting or other required sealing method
TerminationBoard-side or project-specific conductive terminalsConfirm PCB, FPC, wire or solder termination by drawing

How Can Three Contacts Be Used?

A three-contact magnetic connector offers more flexibility than a basic two-wire power interface while remaining compact.

Possible contact functions include:

  • Positive power
  • Power return
  • Device-presence detection
  • Accessory identification
  • Power-enable control
  • Temperature or fault detection
  • Project-specific low-speed signal
  • Service or test function

Example 3 Pin Electrical Architectures

ArchitectureExample Contact AllocationPrimary Engineering Review
Power + DetectionPower, return and device detectionPower-enable timing and seating detection
Power + IdentificationPower, return and accessory identificationIdentification tolerance and wrong-accessory response
Power + ControlPower, return and project-specific controlLogic voltage and fault protection
Detection InterfaceDetection, reference and control contactDetection threshold and partial-mating behaviour

These are example architectures only. The final three-contact Pin Map must be defined according to the customer schematic.

What Does Waterproof Mean for a Magnetic Pogo Pin Connector?

A waterproof magnetic connector should be treated as part of a complete enclosure system rather than as an isolated waterproof component.

The protection boundary may include:

  • The connector housing
  • The contact insert
  • The pogo pin or target feedthrough
  • The connector-to-device joint
  • Gaskets or sealing rings
  • Adhesive or potting
  • PCB or wire termination
  • The customer enclosure
  • Other openings in the finished equipment

An ingress-protection rating should therefore apply to a defined and tested connector or complete customer assembly under stated test conditions.

Mated and Unmated Waterproof States Must Be Defined

A connector may behave differently when the two mating halves are fully connected, disconnected or partially seated.

Connector StateRequired Waterproof Review
Fully MatedVerify the intended sealing surfaces and compression condition
UnmatedDetermine whether each connector half must independently resist water ingress
Partially MatedEvaluate leakage paths before final gasket or housing compression is reached
After Repeated MatingEvaluate seal wear, contamination and compression-set effects

The project specification should clearly state which connector states are required to meet the environmental protection target.

Seal Compression and Pogo Pin Working Stroke Must Be Designed Together

In a sealed magnetic connector, the final mating position may simultaneously determine both pogo pin compression and gasket compression.

This creates two mechanical requirements that must remain inside their approved ranges.

Mechanical VariableToo LowCorrect RangeToo High
Pogo Pin CompressionIntermittent electrical contactStable contact forceSpring bottoming or target damage
Seal CompressionPossible leakage pathIntended sealing conditionExcessive gasket stress or compression set

Final housing dimensions and mechanical stops should therefore control both conditions rather than relying on magnetic force alone.

Control the Three Pogo Pin Working Strokes

A simplified working-stroke relationship is:

S = Hfree - Hseated

where:

  • S is the actual pogo pin compression
  • Hfree is the installed free contact height
  • Hseated is the final mating distance

The dimensional stack may include:

  • Pogo pin free-height tolerance
  • Target height and flatness
  • Contact-position tolerance
  • Housing dimensions
  • Seal thickness
  • Seal compression
  • Mechanical-stop position
  • Magnet position
  • PCB position
  • Customer-enclosure deformation

Magnetic Force Must Not Replace the Seal Compression Stop

Magnetic attraction may help pull the connector halves together, but the magnets should not be used as the only method for determining gasket compression or pogo pin working stroke.

Mating FunctionRecommended Control
Initial CaptureMagnet layout and approach geometry
OrientationHousing geometry and magnetic polarity
Final AlignmentMechanical datums and mating surfaces
Pogo Pin CompressionDefined mechanical stop
Seal CompressionHousing geometry and controlled gasket compression
Seated RetentionMagnetic structure and customer mechanical support

Water and Electricity Require Fault-State Review

The presence of moisture around exposed conductive contacts creates additional electrical states that should be considered at system level.

The project should evaluate:

  • Water on the unmated connector
  • Water trapped between mating surfaces
  • Condensation
  • Conductive contamination
  • Power applied before complete seating
  • Removal while energized
  • Short circuit between adjacent contacts

Circuit-level current limiting, detection or power-enable logic may be required depending on the final product architecture.

Three Contacts Require Partial-Mating Analysis

Magnetic attraction can hold the connector near its final position before all three contacts and sealing surfaces are fully seated.

ConditionPossible RiskRequired Review
One Contact Touches FirstUnexpected detection or power sequencePin Map and approach angle
Two Contacts Touch FirstIncomplete circuit stateContact-height and target-position tolerance
Captured but Not Fully SeatedElectrical contact without full sealing compressionIndependent full-seating detection where required
Laterally OffsetContact reaches an unintended conductive regionTarget dimensions and maximum credible offset
Removal Under LoadTransient voltage or contact arcingPower-disable sequence and powered-endurance testing

Current Capability Must Be Verified with the Sealed Assembly

A sealed connector may dissipate heat differently from an open connector. Current capability should therefore be evaluated in the representative customer assembly.

A simplified complete-path resistance is:

Rpath = Rhost-PCB + Rtermination + Rpogo + Rinterface + Rtarget + Rdevice-PCB

The voltage drop is:

Vdrop = I × Rpath

The resistive loss is:

Ploss = I² × Rpath

The test should define:

  • Continuous current
  • Peak current and duration
  • Ambient temperature
  • Connector sealing condition
  • Permitted voltage drop
  • Maximum temperature rise
  • PCB and wire configuration

For this reason, an 8 A rating or another current value should only be assigned to the exact tested connector configuration.

Waterproof Validation Should Include More Than Initial Testing

A waterproof connector may experience dimensional and surface changes during normal use.

Where relevant, validation should consider:

  • Initial ingress-protection testing
  • Repeated mating followed by ingress testing
  • Thermal cycling followed by ingress testing
  • Mechanical vibration followed by ingress testing
  • Seal contamination
  • Cleaning exposure
  • Moisture and condensation
  • Connector installation variation

Product Selection Parameters

ParameterProduct Definition
Product Type3 pin round waterproof magnetic pogo pin connector pair
Contact CountThree electrical contacts
Connector ShapeCompact round magnetic interface
Mating StructureSpring-loaded pogo pin side with corresponding target side
Pin MapProject-specific power, return, detection, identification or control
Overall DimensionsConfirm using the approved drawing
Contact ArrangementConfirm contact positions and spacing using the approved drawing
Working StrokeConfirm minimum, nominal and maximum compression
Seal StructureProject-specific gasket, potting, overmolding or enclosure interface
Seal CompressionDefine according to the selected sealing material and housing design
VoltageModel- and circuit-specific
Continuous CurrentConfirm through voltage-drop and temperature-rise testing
Contact ResistanceReport with test current, target, stroke and measurement method
Magnetic PerformanceCapture, seated retention and separation force are specified separately
Mating LifeDefined by working stroke, load and acceptance criteria
Ingress ProtectionApplies only to a defined and tested connector or complete customer assembly

Possible Application Areas

ApplicationPossible Connector RolePrimary Engineering Focus
Outdoor ElectronicsPower, charging or detection interfaceRain, contamination and enclosure sealing
Smart-Home EquipmentRemovable power or control interfaceMoisture, cleaning and repeated mating
Portable ElectronicsPower, detection or accessory connectionCompact size and exposed-contact protection
Personal Care DevicesCharging or removable module interfaceMoisture, cleaning and complete-device sealing
Industrial Handheld DevicesCharging, detection or control connectionIngress, vibration and contamination
Custom Sealed ElectronicsProject-specific removable electrical interfaceComplete sealing boundary and mating-state validation

These applications are examples. Final suitability depends on the required protection level, electrical load, Pin Map and complete equipment design.

Recommended Waterproof Connector Validation Plan

RequirementRecommended Evaluation
Pin MapConfirm the function of all three contacts
Working StrokeVerify minimum, nominal and maximum pogo pin compression
Seal CompressionVerify the sealing structure across dimensional tolerances
Contact ResistanceMeasure with defined target, stroke and test current
Voltage DropMeasure the complete power path under intended load
Temperature RiseEvaluate inside the representative sealed assembly
Magnetic CaptureEvaluate connector approach and alignment
Retention and SeparationMeasure in intended use and removal directions
Fully Mated IngressTest the defined complete assembly in its final seated state
Unmated IngressTest where independent protection is required
Partial MatingEvaluate electrical contact before complete sealing engagement
Mating EnduranceRepeat mechanical cycles before re-evaluating sealing performance
Environmental ExposureEvaluate required moisture, temperature, contamination and cleaning conditions

Information Required for Engineering Review

InputInformation to Provide
Pin MapFunction of all three contacts
Electrical ConditionsVoltage, continuous current, peak current and signal type
Ingress RequirementRequired protection condition and connector mating state
Mechanical SpaceMaximum diameter, height and restricted areas
Working StrokeMinimum, nominal and maximum pogo pin compression
Sealing StructureGasket, potting, overmolding or customer-enclosure sealing method
Mating DirectionApproach, final seating and removal direction
Magnetic RequirementsCapture, seated retention and separation conditions
EnvironmentWater, humidity, condensation, dust and cleaning exposure
TerminationPCB, FPC, wire or project-specific connection
Project Files2D drawing, 3D model, schematic, PCB layout or device assembly

Frequently Asked Questions

What is a 3 pin waterproof magnetic pogo pin connector?

It is a magnetic spring-contact connector with three electrical contact positions that can be integrated into a project-specific sealed device interface.

What can the three contacts be used for?

They can be assigned to power, return, detection, identification, control or other project-specific electrical functions according to the customer Pin Map.

Does this connector automatically achieve IP67?

No. An ingress-protection rating must apply to a defined and tested connector or complete customer assembly under stated test conditions.

Can a connector be waterproof when disconnected?

It can be designed for an unmated protection requirement, but this must be specifically defined and validated. A connector that is protected when fully mated is not automatically protected to the same level when unmated.

Why must seal compression and pogo pin stroke be reviewed together?

The final seated position may simultaneously determine electrical contact compression and gasket compression. Both must remain within their approved mechanical ranges.

Is this automatically an 8 A connector?

No universal 8 A capability should be assumed. Current depends on contact geometry, working stroke, targets, termination, PCB routing, ambient temperature and the thermal behaviour of the sealed assembly.

How is magnetic force specified?

Capture force, seated retention and separation force should be specified and measured separately under defined conditions.

Can this connector be used outdoors?

Outdoor equipment is a possible application, but final suitability depends on the complete enclosure, sealing boundary, operating environment and project-specific validation.

What information is required for engineering review?

Provide the three-contact Pin Map, voltage, current, required ingress protection condition, available space, working stroke, sealing structure and available project drawings.

Request a 3 Pin Waterproof Connector Engineering Review

Review additional custom magnetic connector components for different contact counts, waterproof structures and mating layouts.

Submit the three-contact Pin Map, ingress requirement, electrical conditions, available space and drawings through the Get Quote & Samples page .

CTP can review the three-contact layout, pogo pin working stroke, mating targets, round magnetic structure, sealing interface and PCB, FPC or wire termination. Final electrical ratings, ingress protection, magnetic retention, mating life and complete device performance must be confirmed through approved drawings and project-specific validation.

Engineering Review for 3 Pin Round Waterproof Magnetic Pogo Pin Connector Pair

This product page presents a CTP magnetic connector configuration for engineering reference. Final dimensions, electrical ratings, materials, magnet structure, sealing level and reliability targets are not universal values; they are confirmed against the approved drawing, installation condition and model-specific validation plan.

Information to provide for evaluation

  • pin count, pitch, pin map and mating direction
  • housing envelope, mounting method and device-side interface
  • current, voltage, signal and contact-resistance targets
  • magnetic retention, polarity, sealing, materials and finish
  • sample quantity, validation plan and forecast volume

How specifications are confirmed

CTP reviews the application and prepares a drawing or specification for approval before sample production. Test scope, acceptance criteria and report format should identify the model, sample status, method, conditions, result and review date.

Can this magnetic connector be customized?

Yes. Customization can cover geometry, contact layout, materials, cable construction, magnetic structure, sealing and appearance. Feasibility depends on the application and approved specification.

Are the electrical and waterproof values universal?

No. Current, voltage, resistance, temperature rise and ingress-protection claims apply only to the identified model and stated test conditions.

What determines sample and production timing?

Timing is confirmed after the drawing, materials, tooling, sample quantity, validation scope and production requirements have been reviewed.

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