OEM / ODM Custom Interconnect Solutions
Custom Magnetic Connector

4 Pin Single Row 2.8mm Magnetic Pogo Pin Connector Pair

CTP 4 Pin Single Row 2.8mm Magnetic Pogo Pin Connector Pair combines four inline electrical contacts, a spring-loaded pogo pin side, a flat mating target side and magnetic structures positioned on both sides of the contact area. The four contacts can be assigned to power, return, detection, identification, control or project-specific signal functions according to the customer Pin Map. Final dimensions, 2.8mm dimensional definition, working stroke, current, voltage, magnetic retention, mating life and environmental performance must be confirmed using the approved product drawing and complete customer assembly.

For an engineering review, provide the Pin Map, voltage and current, available installation space, mating orientation, expected quantity and any available 2D or 3D drawings.
Engineering Review Inputs

Information That Helps Us Evaluate This Connector

Product specifications should be reviewed together with the customer device, PCB, electrical assignment and mechanical mating conditions.

01
Pin Map and Contact Functions

Define the function of each power, return, signal, control or detection contact.

02
Electrical Conditions

Provide voltage, continuous current, peak current and required signal conditions.

03
Mechanical Integration

Provide available length, width, height, PCB area and required mating orientation.

04
Project and Validation Scope

Provide application, expected quantity, environment and customer validation requirements.

Product Engineering Details

Technical Specifications, Structure and Integration

Review the product-specific description, technical parameters, contact arrangement, mechanical structure and project conditions below.

Engineering Summary: The CTP 4 Pin Single Row 2.8mm Magnetic Pogo Pin Connector Pair combines four inline electrical contacts, a spring-loaded pogo pin side, a flat mating target side and magnetic structures positioned on both sides of the contact region. The four contacts can be assigned to project-specific power, return, detection, identification, control or signal functions. Final dimensions, the exact definition of the 2.8mm parameter, working stroke, electrical ratings, magnetic retention, mating life and environmental performance must be confirmed using the approved product drawing and complete customer assembly.

4 Pin Single Row 2.8mm Magnetic Pogo Pin Connector Overview

This 4 pin magnetic pogo pin connector uses four electrical contact positions arranged in a compact single row. One connector half contains spring-loaded pogo pin contacts, while the opposing half provides corresponding flat mating targets.

Magnetic structures positioned beside the contact region can assist connector capture and seated attachment. Final electrical alignment and pogo pin compression should still be controlled through the connector housing, mating surfaces and mechanical stops.

The 2.8mm dimension should be clearly defined in the approved product drawing. If it represents contact pitch, it should be specified as the center-to-center distance between adjacent electrical contacts.

Visible Connector Structure

Connector ElementProduct StructureEngineering Requirement
Contact CountFour electrical contactsDefine the electrical function of every contact
Contact ArrangementSingle-row inline layoutConfirm contact position and center distance using the drawing
Pogo Pin SideFour spring-loaded electrical contactsDefine free height, working stroke and contact force
Target SideFour flat mating targetsDefine target size, material, finish and flatness
Magnetic StructureMagnetic regions located beside the contact arrayDefine capture, seated retention and separation requirements
HousingCompact elongated insulating housingConfirm overall dimensions and device installation envelope
Mounting FeaturesSide structural features visible on the housingConfirm locating or mounting function using the approved drawing

Understanding the 2.8mm Dimension

A dimensional value such as 2.8mm is useful only when its engineering definition is clear.

If 2.8mm represents contact pitch, pitch is normally defined as:

the center-to-center distance between adjacent electrical contacts.

Contact pitch affects:

  • Overall connector length
  • Mating-target positioning
  • PCB layout
  • Electrical clearance
  • Mechanical alignment tolerance
  • Maximum credible lateral offset
  • Crosstalk between adjacent signal contacts

The drawing should identify whether 2.8mm refers to contact pitch, mounting spacing, housing dimensions or another mechanical parameter.

Define the Four-Contact Pin Map

Four contact positions do not represent one universal electrical architecture. Each contact should be assigned according to the customer schematic.

Possible functions include:

  • Positive power input or output
  • Power return
  • Device-presence detection
  • Accessory identification
  • Power-enable control
  • Project-specific control signal
  • Low-speed communication
  • Factory programming or test contact

Example 4 Pin Electrical Architectures

ArchitectureExample Contact AllocationPrimary Engineering Review
Power + Detection + IdentificationPower, return, detection and identificationPower-enable sequence and accessory recognition
Power + ControlPower pair plus two project-specific control contactsLogic voltage, reference path and fault protection
Parallel PowerTwo positive contacts and two return contactsCurrent sharing, voltage drop and temperature rise
Power + Two SignalsPower, return and two project-specific signal contactsSignal reference, interference and reconnection behaviour

These are examples only. The final Pin Map must be developed from the customer circuit.

2.8mm Pitch Does Not Define Electrical Capability

If 2.8mm is the contact pitch, it describes geometric spacing rather than current, voltage or data performance.

Current capability depends on the complete electrical path, including:

  • Pogo pin geometry
  • Working stroke
  • Contact force
  • Mating-target material and finish
  • PCB or wire termination
  • PCB copper width and thickness
  • Ambient temperature
  • Customer enclosure thermal conditions

Control Contact Pitch and Positional Tolerance Together

The nominal contact spacing is only one part of the mating geometry. Positional tolerances of the pogo pins and mating targets must also be included.

The dimensional review should consider:

  • Nominal contact pitch
  • Pogo pin positional tolerance
  • Target positional tolerance
  • Target diameter or width
  • Housing datum tolerance
  • PCB placement tolerance
  • Mating lateral offset
  • Angular mating error

The worst-case stack should confirm that each pogo pin remains within its intended target area.

Magnetic Capture and Contact Alignment Are Different Functions

Magnetic attraction can assist the connector during approach, but magnets should not be the only elements determining the final electrical position.

Interface FunctionRecommended Control
Initial CaptureMagnetic layout and approach geometry
OrientationHousing geometry and magnetic polarity
Final AlignmentMechanical datums and mating surfaces
Pogo Pin CompressionMechanical stops and dimensional tolerance stack
Seated RetentionMagnetic structure and customer mechanical support
Connector RemovalDefined separation direction and release-force requirement

Capture force, seated retention and separation force should be measured separately because they describe different connector behaviours.

Control the Working Stroke of All Four Pogo Pins

Each spring-loaded contact must remain inside its approved compression range when the connector reaches the final seated position.

A simplified working-stroke relationship is:

S = Hfree - Hseated

where:

  • S is actual pogo pin compression
  • Hfree is the installed free contact height
  • Hseated is the final distance to the mating target

The tolerance stack may include:

  • Pogo pin free-height variation
  • Target height and flatness
  • Housing dimensions
  • PCB installation position
  • Mechanical-stop position
  • Magnet position
  • Customer-enclosure deformation
Stroke ConditionPossible Result
Insufficient CompressionIntermittent power, unstable signal or resistance variation
Approved Working StrokeIntended contact force and electrical condition
Excessive CompressionSpring bottoming, target damage or excessive housing load
Unequal CompressionDifferent resistance between the four contacts

Evaluate the Complete Electrical Path

Connector current capability cannot be determined from four contacts or 2.8mm spacing alone.

A simplified complete-path resistance is:

Rpath = Rhost-PCB + Rtermination1 + Rpogo + Rinterface + Rtarget + Rtermination2 + Rdevice-PCB

The voltage drop is:

Vdrop = I × Rpath

The resistive power loss is:

Ploss = I² × Rpath

The project should define:

  • Operating voltage
  • Continuous current
  • Peak current and duration
  • Permitted voltage drop
  • Maximum temperature rise
  • Ambient temperature
  • PCB and termination configuration

Parallel Power Contacts Require Current-Sharing Validation

If two contacts are connected in parallel for positive power and two for return, the current may not divide equally.

Current sharing can be affected by:

  • Working-stroke variation
  • Contact-resistance variation
  • Target tilt
  • PCB routing resistance
  • Termination resistance
  • Contamination or wear

Individual contact current and temperature should be evaluated under the maximum intended electrical load.

Four Contacts Do Not Automatically Support a Data Protocol

A four-contact magnetic connector provides four conductive paths, but the connector does not automatically support USB, UART, I2C or another communication protocol.

The complete signal channel may include:

Host Controller → Host PCB → Protection Components → Magnetic Connector → Device PCB → Device Controller

Signal capability depends on:

  • Selected physical layer
  • Signal voltage
  • Data rate
  • Signal and return allocation
  • PCB routing
  • Connector transition geometry
  • Crosstalk
  • Protection components
  • Complete channel validation

Partial Mating Is a Real Electrical State

Magnetic attraction may retain the two connector halves close together before all four contacts reach their intended working stroke.

ConditionPossible RiskRequired Review
One End Contacts FirstUnexpected power or signal sequenceApproach angle and contact-height tolerance
Only Some Contacts Are SeatedPartial power or incorrect detection statePin Map and full-seating logic
Laterally Offset MatingPogo pin reaches the wrong targetPitch, target dimensions and maximum credible offset
Magnetically Retained but Not Fully SeatedUnstable electrical connectionMechanical stop and full-seating verification
Wrong OrientationIncorrect Pin Map or polarity conditionHousing coding and magnetic polarity
Removal Under LoadTransient voltage, arcing or signal interruptionPower-disable sequence and powered-endurance testing

Product Selection Parameters

ParameterProduct Definition
Product Type4 pin single row magnetic pogo pin connector pair
Contact CountFour electrical contacts
Contact ArrangementSingle-row inline layout
2.8mm DimensionConfirm exact dimensional definition using the approved drawing
Contact PitchUse 2.8mm only when confirmed as center-to-center contact spacing
Mating StructureSpring-loaded pogo pin side with corresponding flat target side
Pin MapProject-specific power, return, detection, identification, control and signal allocation
Overall DimensionsConfirm using the approved mechanical drawing
Working StrokeConfirm minimum, nominal and maximum compression
Contact ForceReport at a defined working stroke
VoltageModel- and circuit-specific
Continuous CurrentConfirm through voltage-drop and temperature-rise testing
Contact ResistanceReport with test current, target, stroke and measurement method
Magnetic PerformanceCapture, seated retention and separation force are specified separately
Mating LifeDefined by working stroke, electrical load and acceptance criteria
Environmental ProtectionApplies only to a defined and tested connector or complete assembly

Possible Application Areas

ApplicationPossible Connector RolePrimary Engineering Focus
Consumer ElectronicsPower, charging, detection or control connectionCompact size and repeated mating
Smart-Home DevicesDocking or removable module interfacePin Map and mechanical integration
Portable ElectronicsPower and project-specific signal connectionRetention and electrical protection
Industrial Handheld DevicesCharging, control or service interfaceVibration and contact stability
Charging DocksPower, detection, identification and controlAlignment and partial mating
Custom Electronic ModulesProject-specific four-contact interfaceContact spacing and housing integration

These applications are examples. Final suitability depends on the Pin Map, electrical load, available space and complete device validation.

Information Required for Engineering Review

InputInformation to Provide
Pin MapFunction of all four electrical contacts
2.8mm DefinitionConfirm whether 2.8mm represents contact pitch or another dimension
Electrical ConditionsVoltage, continuous current, peak current and signal types
Available SpaceMaximum length, width, height and restricted regions
Working StrokeMinimum, nominal and maximum pogo pin compression
Mating DirectionApproach, final seating and removal direction
TerminationPCB, FPC, wire or project-specific connection
Magnetic RequirementCapture, seated retention and separation conditions
EnvironmentTemperature, moisture, dust, vibration and cleaning exposure
Project Files2D drawing, 3D model, schematic, PCB layout or device assembly

Frequently Asked Questions

What is a 4 pin single row magnetic pogo pin connector?

It is a magnetic spring-contact connector with four electrical contacts arranged in one row. The contacts can be assigned to project-specific power, return, detection, identification, control or signal functions.

What does 2.8mm mean?

The exact definition should be confirmed using the approved product drawing. If 2.8mm represents contact pitch, it describes the center-to-center distance between adjacent contacts.

Why is contact pitch important?

Contact pitch affects mating-target positioning, PCB layout, connector size, positional tolerance and the risk of an adjacent-contact mismatch during offset mating.

Can four contacts carry both power and signals?

Yes. Different contacts can be assigned to project-specific power and signal functions according to the customer Pin Map and complete circuit design.

Does 2.8mm pitch determine current capability?

No. Current capability depends on contact geometry, working stroke, mating targets, termination, PCB routing and thermal conditions.

Does a four-pin connector automatically support USB?

No. Pin count alone does not establish USB or another communication protocol. Complete channel design and validation are required.

Is this automatically rated for 5 A and 12 V?

No universal rating should be assumed. Current and voltage must be confirmed for the exact connector structure and complete customer assembly.

Does the connector automatically achieve IP54?

No. An ingress-protection rating must apply to a defined and tested connector or complete device assembly under stated conditions.

What information is needed for engineering review?

Provide the four-contact Pin Map, definition of the 2.8mm dimension, voltage, current, available space, working stroke, magnetic requirements and available project drawings.

Request a 4 Pin Magnetic Connector Engineering Review

Review additional custom magnetic connector components for different pin counts, contact spacing and mating structures.

Submit the Pin Map, 2.8mm dimensional requirement, electrical conditions and available drawings through the Get Quote & Samples page .

CTP can review the four-contact single-row layout, contact spacing, pogo pin working stroke, mating targets, magnetic structure, housing and PCB, FPC or wire termination. Final electrical ratings, signal capability, magnetic retention, mating life and environmental performance must be confirmed through approved drawings and project-specific validation.

Engineering Review for 4 Pin Single Row 2.8mm Magnetic Pogo Pin Connector Pair

This product page presents a CTP magnetic connector configuration for engineering reference. Final dimensions, electrical ratings, materials, magnet structure, sealing level and reliability targets are not universal values; they are confirmed against the approved drawing, installation condition and model-specific validation plan.

Information to provide for evaluation

  • pin count, pitch, pin map and mating direction
  • housing envelope, mounting method and device-side interface
  • current, voltage, signal and contact-resistance targets
  • magnetic retention, polarity, sealing, materials and finish
  • sample quantity, validation plan and forecast volume

How specifications are confirmed

CTP reviews the application and prepares a drawing or specification for approval before sample production. Test scope, acceptance criteria and report format should identify the model, sample status, method, conditions, result and review date.

Can this magnetic connector be customized?

Yes. Customization can cover geometry, contact layout, materials, cable construction, magnetic structure, sealing and appearance. Feasibility depends on the application and approved specification.

Are the electrical and waterproof values universal?

No. Current, voltage, resistance, temperature rise and ingress-protection claims apply only to the identified model and stated test conditions.

What determines sample and production timing?

Timing is confirmed after the drawing, materials, tooling, sample quantity, validation scope and production requirements have been reviewed.

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