OEM / ODM Custom Interconnect Solutions
Custom Magnetic Cable Assembly

4 Pin Round Magnetic Data Cable with Inline Coupling

A custom 4 pin round magnetic data cable featuring two cable-terminated circular mating halves for a detachable inline electrical interface. The four contacts are assigned according to the approved Pin Map, while cable construction, data protocol, working stroke, magnetic retention and remote-end termination are project-specific. Supported data rate must be validated through the complete electrical channel.

Confirm the Complete Cable Assembly
Magnetic End Pin count, shape and mating direction
Cable Construction Length, conductor and outer jacket
Opposite Termination USB, Type-C, DC or custom wire end
Electrical Functions Power, signal, detection or control

A Magnetic Cable Is More Than the Connector End

The finished assembly must define the magnetic mating component, internal conductor arrangement, cable construction and the opposite-end connection as one complete electrical system.

01

Magnetic Mating Interface

Confirm Pin count, contact allocation, magnet arrangement, connector shape, polarity control and mating direction.

02

Cable Construction

Define cable length, conductor count, wire specification, shielding requirements, jacket and flexibility.

03

Opposite-End Termination

Select USB, Type-C, DC plug, bare wire, terminal, PCB connection or another customized termination.

04

Device-Side Integration

Confirm installation space, outlet direction, strain relief, exposed-contact state and user operation.

4 PIN ROUND MAGNETIC DATA CABLE

Engineering Summary

This 4 pin round magnetic data cable uses two cable-terminated circular mating halves to create a detachable inline electrical interface. The visible architecture combines four electrical contact positions, magnetic capture and retention, molded cable housings and strain-relief structures on both mating sides.

The four contacts are assigned according to the approved Pin Map. They may support project-defined data, signal, ground, power, detection or control functions, but four contacts alone do not define a specific communication protocol or supported data rate.

Magnetic structures assist capture and retention during mating. Final position, alignment and seating should be controlled by the circular housing and mechanical mating geometry. Electrical contacts provide the required connection and compliant contact condition after the interface reaches its intended seated position.

Cable-to-Cable Magnetic Architecture

Unlike a magnetic cable that mates directly with a PCB-mounted device connector, the product image shows cable exits on both mating halves. This creates an inline cable-to-cable interface that can be evaluated where a detachable electrical connection is required between two cable sections.

Pin Count Four electrical contact positions

Interface Shape Round / circular magnetic mating structure

Cable Architecture Cable-terminated mating halves on both sides

Electrical Function Project-defined data, signal, power or control according to Pin Map

4-Pin Pin Map and Mating Orientation

A four-contact circular interface requires a clearly defined Pin Map. The approved drawing should identify Pin 1, viewing direction, contact allocation and the permitted mating orientation.

A round connector housing does not automatically mean that every rotational position is electrically valid. If the four contacts have different electrical functions, mechanical keying, polarity control or another orientation-control method may be required to prevent an incorrect contact mapping.

Magnetic capture should therefore be treated separately from valid electrical connection. The interface must reach the approved mechanical orientation and seating condition before the contact state can be considered valid.

Data Channel Design

This product is intended for data-interface projects, but pin count does not define communication bandwidth.

Supported protocol and data rate should be evaluated through the complete electrical channel, including:

  • Four-contact Pin Map
  • Signal and return-path allocation
  • Contact geometry and spacing
  • Cable conductor arrangement
  • Cable length
  • Shielding where required
  • Termination transitions at both cable ends
  • Source and receiving electronics

USB, UART, RS-485 or another protocol should only be stated after the complete Pin Map and channel requirements have been confirmed.

Magnetic Capture, Retention and Separation

Magnets primarily assist capture and retention. The final mechanical position should be established by the mating housings, mechanical datums, guides and seating surfaces.

Capture force, retention force, separation force and peel force describe different mechanical conditions. A stronger magnetic force is not automatically a better interface because cable handling, user release behavior and connector loading must also be considered.

The required magnetic behavior should therefore be defined around the complete cable and device application rather than from a single attraction-force value.

Working Stroke and Mechanical Seating

If spring-loaded contacts are used within the mating interface, the approved working stroke should be reached only after the two circular housings achieve their intended seated position.

Working stroke and total travel must be treated as separate parameters. The recommended operating compression should account for contact height, housing tolerances, mating depth and the complete mechanical stack-up.

Spring contacts should provide electrical contact and controlled compliance rather than act as the primary mechanical stop of the connector.

Cable Construction and Strain Relief

Because both mating halves are cable-terminated, the cable structure should be reviewed as part of the complete interface rather than independently from the magnetic connector heads.

Cable length, conductor count, wire gauge, shielding, jacket construction, cable OD, bending conditions and strain-relief geometry should be defined according to the electrical and mechanical requirements of the project.

The remote ends of the two cable sections can use project-specific terminations, but USB, terminal, PCB, FPC, bare-wire or other interfaces should not be assigned until the approved cable drawing defines them.

Electrical Path and Power Allocation

If one or more contacts are also assigned to power, supported current must be evaluated through the complete conductive path.

Source → Cable Conductors → Mating Half A → Contact Interface → Mating Half B → Cable Conductors → Target Circuit → Load

Vdrop = I × Rpath
Ploss = I² × Rpath

Wire gauge, cable length, termination resistance, connector resistance, mating condition and temperature rise should be evaluated together. Current capability cannot be determined from contact size or pin count alone.

Product Specifications

SpecificationDetails
Product Type4 Pin Round Magnetic Data Cable
Pin Count4 Pin
Interface ShapeRound / Circular
Cable ArchitectureInline Cable-to-Cable Magnetic Interface
Mating HalvesTwo Cable-Ended Mating Components Visible
Contact ArrangementCircular 4-Contact Interface
Magnetic FunctionCapture + Retention
Final Position / AlignmentControlled by Mechanical Mating Geometry
Pin MapDefined by Approved Drawing
Mating OrientationTo Be Confirmed
Rotational KeyingTo Be Confirmed
Data FunctionConfirmed; Protocol Project-Specific
Data Protocol / RateTo Be Confirmed by Complete Channel Validation
Cable LengthProject-Specific
Wire ConstructionProject-Specific
ShieldingTo Be Confirmed
Remote-End TerminationTo Be Confirmed
VoltageProject-Specific
Current CapabilityProject-Specific; Validate Complete Conductive Path
Working StrokeDefined by Approved Drawing
Total TravelTo Be Confirmed
Magnetic RetentionProject-Specific
Material / PlatingTo Be Confirmed
Cycle LifeTo Be Confirmed
IP RatingNot Claimed Without Complete Assembly Validation

Customization Options

CTP can review the complete four-pin round magnetic cable architecture around the customer’s Pin Map, cable requirements and mechanical interface.

  • Four-contact Pin Map
  • Pin 1 and mating orientation
  • Cable length and finished-length tolerance
  • Conductor count and wire gauge
  • Shielding requirements
  • Cable jacket and flexibility
  • Remote-end terminations
  • Housing diameter and cable outlet geometry
  • Magnetic retention and release behavior
  • Strain-relief and overmold structure

Application Fit

This 4 pin round magnetic data cable can be evaluated for applications requiring a detachable inline electrical interface between two cable sections.

  • Portable electronic equipment
  • Detachable sensor and control cables
  • Removable electronic modules
  • Programming and service interfaces
  • Testing equipment
  • Customer-defined cable extension interfaces

Application suitability depends on the Pin Map, protocol, cable construction, magnetic interface, mating orientation, electrical load and environmental requirements of the complete system.

Environmental and Reliability Validation

Environmental capability should be validated for the complete cable assembly under defined test conditions.

Mating-cycle performance, cable bending life, corrosion behavior, operating temperature and contact stability depend on the exact materials, plating, cable structure and mechanical operating conditions.

A circular housing or flat mating surface does not establish an IP rating. Protection performance should only be claimed when the complete mated assembly and sealing design have been defined and tested.

Information Engineers Should Provide

  • 4-pin Pin Map
  • Pin 1 orientation and viewing direction
  • Required mating orientation or rotational freedom
  • Data protocol and target data rate
  • Signal and return-path allocation
  • Voltage and current where power contacts are used
  • Cable length
  • Wire gauge and shielding
  • Remote-end termination on both cable sections
  • Available connector diameter and X / Y / Z space
  • Magnetic retention and release requirement
  • Cable routing and bending conditions
  • Environmental requirements
  • 2D / 3D drawings when available
  • Expected project volume

FAQ

What is a 4 pin round magnetic data cable?

It is a magnetic cable assembly using four electrical contact positions in a circular mating interface. This version uses cable-terminated mating components on both sides for a detachable inline cable connection.

What are the four contacts used for?

Each contact is assigned according to the approved Pin Map. Functions may include data, signal return, power, ground, detection or control depending on the project.

Does four pins mean the cable supports a specific data protocol?

No. Pin count alone does not define USB, UART, RS-485 or another protocol. The Pin Map, signal return path, cable construction and complete channel must be confirmed.

What data rate can the cable support?

Data rate is project-specific and depends on the protocol, contact geometry, return path, cable length, conductor arrangement, shielding and transitions through the complete channel.

Can the round connector mate in any rotational position?

This should not be assumed. The permitted mating orientation depends on the Pin Map, contact layout, polarity control and mechanical keying defined by the approved design.

What do the magnets control during mating?

The magnets primarily assist capture and retention. Final positioning and seating should be controlled by the mechanical mating geometry.

Can the four contacts carry power and data together?

Combined functions can be evaluated when the Pin Map and complete system architecture support them. Current capability and data-channel performance must be validated separately.

Can cable length and the remote-end connectors be customized?

Yes. Cable length, conductor construction and remote-end termination can be defined according to the approved project requirements and drawing.

Is this round magnetic cable waterproof?

No IP rating should be assumed from the round housing alone. Environmental protection depends on the complete mating and sealing structure and must be validated at assembly level.

What information is needed for a custom 4 pin magnetic data cable?

Provide the Pin Map, mating orientation, protocol, target data rate, cable length, wire requirements, remote-end terminations, voltage and current, magnetic requirements, mechanical dimensions and available 2D or 3D drawings.

CUSTOM ROUND MAGNETIC DATA CABLE DEVELOPMENT

Request an Engineering Review

Send CTP your 4-pin Pin Map, mating orientation, data requirements, cable length, wire construction, remote-end terminations, voltage, current, magnetic requirements and 2D or 3D drawings. Our engineering team can review the complete cable-to-cable interface before quotation and sample development. Request Custom Quote & Samples

Engineering Review for 4 Pin Round Magnetic Data Cable with Inline Coupling

This product page presents a CTP magnetic cable assembly configuration for engineering reference. Final dimensions, electrical ratings, materials, magnet structure, sealing level and reliability targets are not universal values; they are confirmed against the approved drawing, installation condition and model-specific validation plan.

Information to provide for evaluation

  • source-side interface and device-side magnetic head
  • pin definition, current, voltage and signal requirements
  • cable length, conductor, jacket, shielding and strain relief
  • magnetic retention, polarity, sealing, color and packaging
  • sample quantity, validation plan and forecast volume

How specifications are confirmed

CTP reviews the application and prepares a drawing or specification for approval before sample production. Test scope, acceptance criteria and report format should identify the model, sample status, method, conditions, result and review date.

Can this magnetic cable assembly be customized?

Yes. Customization can cover geometry, contact layout, materials, cable construction, magnetic structure, sealing and appearance. Feasibility depends on the application and approved specification.

Are the electrical and waterproof values universal?

No. Current, voltage, resistance, temperature rise and ingress-protection claims apply only to the identified model and stated test conditions.

What determines sample and production timing?

Timing is confirmed after the drawing, materials, tooling, sample quantity, validation scope and production requirements have been reviewed.

Information Required Before Cable Development

A reference product image is not enough to define a cable assembly. Confirm the following information before drawing, sampling or quotation review.

1. Pin Map Define power, return, signal, control, detection and unused contacts.
2. Voltage and Current Provide voltage, continuous current, peak current and operating cycle.
3. Cable Length Confirm finished length, tolerance, moving conditions and routing path.
4. Wire Construction Define conductor count, wire requirement, shielding and outer-jacket conditions.
5. Opposite-End Interface Confirm USB, Type-C, DC, terminal, bare wire or custom connection.
6. Mechanical Conditions Provide available space, outlet direction, strain relief and mating requirements.

From Cable Requirements to Project Validation

The exact project route depends on whether an existing product can be used, modified or requires a new cable assembly design.

01

Requirement Review

Confirm product scope, Pin Map, cable length, termination, quantity and application conditions.

02

Cable and Connector Mapping

Match magnetic contacts to conductors, source-side wiring and device-side functions.

03

Drawing and Sample Scope

Confirm dimensions, outlet direction, cable construction and required sample configuration.

04

Validation and Production Review

Review electrical, mechanical and environmental conditions before production approval.

Have a Cable Drawing, Pin Map or Device Requirement?

Submit the magnetic-end structure, electrical functions, cable length, conductor requirements, opposite-end interface, installation space and available drawings for project review.

Submit Magnetic Cable Requirements