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Custom Magnetic Cable Assembly

Custom 6-Pin Magnetic Pogo Pin Data Cable Assembly with Dual-Branch Leads

This custom 6-pin magnetic pogo pin data cable assembly combines a compact six-contact magnetic interface with dual-branch lead terminations for project-specific power, signal, communication, detection or identification functions. The Pin Map, cable length, conductor gauge, branch wiring, magnetic retention, connector housing, strain relief and device-side mating interface can be customized according to the approved schematic and mechanical drawing.

Confirm the Complete Cable Assembly
Magnetic End Pin count, shape and mating direction
Cable Construction Length, conductor and outer jacket
Opposite Termination USB, Type-C, DC or custom wire end
Electrical Functions Power, signal, detection or control

A Magnetic Cable Is More Than the Connector End

The finished assembly must define the magnetic mating component, internal conductor arrangement, cable construction and the opposite-end connection as one complete electrical system.

01

Magnetic Mating Interface

Confirm Pin count, contact allocation, magnet arrangement, connector shape, polarity control and mating direction.

02

Cable Construction

Define cable length, conductor count, wire specification, shielding requirements, jacket and flexibility.

03

Opposite-End Termination

Select USB, Type-C, DC plug, bare wire, terminal, PCB connection or another customized termination.

04

Device-Side Integration

Confirm installation space, outlet direction, strain relief, exposed-contact state and user operation.

Engineering Summary: This custom 6-pin magnetic pogo pin data cable assembly integrates a six-contact magnetic interface, a main cable and dual-branch lead terminations. The contact allocation, branch wiring, signal function, cable construction and device-side mating interface must be confirmed together in the approved project drawing.

The six electrical contacts can be assigned to power, ground, differential signals, control, detection or identification functions according to the customer schematic. The visible pin count does not by itself define USB, UART, I2C, CAN or another communication protocol.

The pogo pin contacts provide controlled electrical contact pressure, while the magnetic structure assists initial capture and retention. Final alignment, working compression and mechanical stopping should be controlled by the connector housing and device structure.

6-Pin Magnetic Cable Architecture

Assembly ElementEngineering Function
Six-contact magnetic interfaceProvides six project-defined electrical paths
Pogo pin contactsProvide spring-loaded electrical contact pressure
Magnetic structureAssists connector capture and retention
Main cableCarries the approved power and signal allocation
Dual-branch leadsSeparate the required circuits or device connections
Strain reliefReduces bending and pulling loads at cable exits

Pin Map and Branch Wiring

A six-contact interface provides more allocation flexibility than a two- or four-contact design, but the actual function must be defined from the approved schematic.

Possible Contact AllocationRequired Confirmation
Power and ground contactsVoltage, continuous current, polarity and temperature rise
Differential data pairProtocol, data rate, impedance and complete-channel testing
Detection or identificationLogic level, pull-up or pull-down circuit and valid connection state
Dual-branch terminationWire color, terminal type, branch length and destination circuit

Engineering Note: Six contacts do not automatically guarantee simultaneous charging and multi-channel data transmission. Final performance depends on the Pin Map, internal wiring, cable length, connected electronics and complete system validation.

Specification Framework

SpecificationProduct Definition
Product TypeMagnetic pogo pin data cable and wire harness assembly
Pin Count6 Pin
Contact AllocationProject-specific
Opposite-End StructureDual-branch leads with drawing-specific terminations
Cable LengthCustomized according to installation requirements
Wire GaugeSelected according to current, signal and cable length
Data FunctionConfirmed through complete cable and device validation
Magnetic RetentionDefined according to device structure and release direction
Environmental ProtectionDependent on the complete connector and device assembly

Customization Options

  • Six-contact Pin Map and polarity
  • Main cable and branch cable lengths
  • Conductor gauge, wire color and jacket
  • Branch terminal or connector type
  • Magnetic connector dimensions and orientation
  • Magnetic capture, retention and release behavior
  • Housing, overmolding and strain relief
  • Device-side mating contact structure

Frequently Asked Questions

Can this 6-pin magnetic cable carry power and data?

Yes, when the Pin Map, cable construction, connected electronics and complete channel are designed and validated for the required functions.

Does 6 Pin mean multi-channel data?

Not automatically. The six contacts may be allocated to power, ground, signals, detection or other functions according to the project schematic.

Can the two branch leads use different terminals?

Yes. Branch length, conductor gauge, wire color and terminal structure can be customized according to the device wiring requirements.

Can the magnetic force and cable structure be customized?

Yes. Magnetic retention, housing dimensions, cable length, conductor construction and strain relief can be evaluated for the application.

Start Your 6-Pin Magnetic Cable Project

Submit your Pin Map, branch wiring, cable dimensions and device-side drawing through the Get Quote & Samples page.

CTP can review the six-contact allocation, branch wiring, cable construction, magnetic interface and device-side mating structure before prototype development.

Information Required Before Cable Development

A reference product image is not enough to define a cable assembly. Confirm the following information before drawing, sampling or quotation review.

1. Pin Map Define power, return, signal, control, detection and unused contacts.
2. Voltage and Current Provide voltage, continuous current, peak current and operating cycle.
3. Cable Length Confirm finished length, tolerance, moving conditions and routing path.
4. Wire Construction Define conductor count, wire requirement, shielding and outer-jacket conditions.
5. Opposite-End Interface Confirm USB, Type-C, DC, terminal, bare wire or custom connection.
6. Mechanical Conditions Provide available space, outlet direction, strain relief and mating requirements.

From Cable Requirements to Project Validation

The exact project route depends on whether an existing product can be used, modified or requires a new cable assembly design.

01

Requirement Review

Confirm product scope, Pin Map, cable length, termination, quantity and application conditions.

02

Cable and Connector Mapping

Match magnetic contacts to conductors, source-side wiring and device-side functions.

03

Drawing and Sample Scope

Confirm dimensions, outlet direction, cable construction and required sample configuration.

04

Validation and Production Review

Review electrical, mechanical and environmental conditions before production approval.

Have a Cable Drawing, Pin Map or Device Requirement?

Submit the magnetic-end structure, electrical functions, cable length, conductor requirements, opposite-end interface, installation space and available drawings for project review.

Submit Magnetic Cable Requirements