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Custom 5-Pin Pogo Pin Connector Assembly with Molded Housing

This custom 5-pin pogo pin connector assembly integrates five spring-loaded contacts into a molded housing for PCB, module and device interconnection. The product contains no magnets; alignment and retention are provided by the connector housing and surrounding product structure. The five-contact Pin Map can be allocated to power, ground, signal, detection, identification or other project-specific functions, while the pin pitch, working stroke, spring force, termination, housing geometry and mating targets are defined according to the approved project drawing.

Confirm the Contact Interface
Contact Geometry Plunger, barrel, tail, housing and overall dimensions
Mounting & Termination DIP, SMT, right angle, double ended or custom structure
Mechanical Travel Working stroke, maximum travel and spring-force condition
Contact Arrangement Pin count, pitch, rows, Pin Map and mating alignment

Select an Individual Contact or a Complete Connector Assembly

Determine whether the project needs a single spring-loaded contact, a multi-contact connector assembly, a specific mounting method or a customer-defined mechanical interface.

01

Individual Pogo Pin

A single spring-loaded contact supplied for integration into the customer’s PCB, housing or connector structure.

Browse Individual Pogo Pins →
02

Pogo Pin Connector

A complete multi-contact assembly combining pogo pins, insulating housing, contact pitch and mounting structure.

Browse Connector Assemblies →
03

Mounting and Tail Structure

Choose through-hole, surface mount, right-angle, double-ended or customer-specific termination.

Review Engineering Guides →
04

Customized Contact Interface

Define travel, spring force, current path, housing, Pin Map and device-side mechanical constraints.

Submit Project Requirements →

Engineering Summary: This 5-pin pogo pin connector is a non-magnetic spring-loaded connector assembly with an integrated housing for PCB, module and device interconnection. Five physical contacts can be allocated to power, ground, signals, detection, identification or other project-specific functions. The Pin Map, pitch, working stroke, spring force, termination, mating targets and electrical ratings should be confirmed together in the approved connector drawing.

This product is a complete five-contact connector assembly rather than five independent pogo pins. The molded housing controls contact position and provides an interface for product-level alignment, installation and mechanical support.

This connector contains no magnets. Electrical contact pressure is generated by the internal pogo pin springs, while final alignment and retention must be provided by the housing, product enclosure, locating features, bracket, latch, fasteners or another controlled mechanical structure.

What Is a 5-Pin Pogo Pin Connector?

A 5-pin pogo pin connector combines five spring-loaded electrical contacts inside a controlled housing. Each pogo pin normally includes a moving plunger, barrel, internal spring and electrical termination.

During mating, the plungers compress against corresponding conductive target pads or fixed contacts. The springs create contact force, while the connector housing and surrounding device structure control contact alignment and working compression.

Interface FunctionPrimary StructureEngineering Purpose
Electrical connectionFive spring-loaded contactsCarry the approved power, ground, signal, detection or identification functions
Contact positioningMolded connector housingControls contact layout, pitch and relative position
Working compressionPogo pin stroke and mechanical stopKeeps every contact within its defined compression range
AlignmentHousing surfaces, locating features or device guidesLimits lateral offset, rotation and side loading
RetentionHousing, bracket, enclosure, clip, screw or latchMaintains the connected position without magnetic force
Electrical terminationPCB, SMT, DIP, wire, solder cup or FPC structureConnects the five-contact interface to the device electronics

Confirmed Product Definition

The product image confirms a housing-integrated spring-contact connector. Detailed dimensions and electrical parameters should be completed using the actual engineering drawing and test records.

SpecificationProduct Definition
Product TypePogo pin connector assembly
Pin Count5 electrical contacts
Magnetic StructureNone
HousingIntegrated molded housing
Electrical FunctionsPower, ground, signal, sensing, detection, identification or project-specific allocation
Contact LayoutAccording to the approved connector drawing
Pin PitchDrawing-specific
Working StrokeDefined by the selected pogo pin and assembly tolerance stack
Spring ForceSpecified per contact at the defined working stroke
TerminationConfirmed according to the actual product structure
Electrical RatingConfirmed according to the Pin Map and complete current path
Environmental RatingDependent on the complete connector and device assembly

Engineering Note: Five physical contacts do not automatically define USB, a fixed charging circuit or a specific communication protocol. Each contact function must be defined in the approved Pin Map.

This Is Not a Magnetic Connector

The connector uses spring-loaded contacts but does not contain magnets for capture, alignment, retention or release.

Design ItemThis 5-Pin Pogo Pin ConnectorMagnetic Pogo Pin Connector
Contact forceGenerated by the pogo pin springsAlso generated by the pogo pin springs
Initial alignmentControlled by housing and device geometryMay be assisted by magnets
RetentionProvided by the application structureMay include magnetic force
Mechanical stopProvided by the housing or device structureAlso requires a housing or device-level stop
Typical integrationPCB, module, fixture, dock or internal device interfaceDetachable cable, charging dock or external device interface

Magnetic-force values, magnet grade, magnetic polarity, breakaway force and magnetic blind-mating descriptions do not apply to this product.

Five-Contact Pin Map Options

A five-contact interface provides additional functional flexibility compared with a basic two- or three-contact connector.

Example ArchitecturePossible AllocationPrimary Engineering Review
Power plus detectionTwo power contacts, two return contacts and one detection contactCurrent sharing and power-enable logic
Power plus signal pairPower, ground, two signal contacts and detectionSignal return, PCB routing and complete-channel validation
Sensor interfaceSupply, return, sensor output, reference and identificationMeasurement accuracy and contact-resistance variation
Charging and temperature sensingPower, return, detection, identification and temperature sensingCharging logic and sensor-reference path
Project-specific interfaceFive customer-defined electrical functionsVoltage, current, spacing, sequencing and system logic

These examples do not define the fixed wiring of this product. The final Pin Map must follow the customer schematic.

Approve the Pin Map Before Freezing the Housing

ContactProject FunctionRequired Definition
Pin 1Customer-definedVoltage, current and electrical state during mating
Pin 2Customer-definedPower return or signal-reference requirement
Pin 3Power, signal or sensingElectrical load and PCB-routing requirement
Pin 4Signal, detection or controlSignal return and contact sequence
Pin 5Identification, sensing or project-specific functionSystem logic and valid-connection recognition

For every contact, define:

  • Contact number and function
  • Operating voltage
  • Continuous and peak current
  • Signal type
  • Reference or return path
  • Electrical state during mating and separation
  • Required first-mate or last-break behavior

Contact Numbering and Orientation

The drawing should clearly identify Pin 1 and the viewing direction.

Define:

  • Pin 1 position
  • Mating-side view
  • Termination-side view
  • Contact numbering sequence
  • Housing orientation feature
  • Incorrect-mating prevention

Mirrored numbering between the mating side and termination side can cause PCB, wiring and inspection errors. The schematic, connector drawing, PCB footprint and test fixture should use the same orientation convention.

Housing Alignment and Mechanical Support

Pogo pins are intended primarily for controlled axial compression. The spring contacts should not be used as the only features responsible for connector alignment or retention.

The integrated housing may be developed with:

  • Locating surfaces
  • Guide walls
  • Alignment bosses
  • Mounting holes
  • Clips or brackets
  • Mechanical keys
  • A controlled seating surface

The preferred mechanical sequence is:

Housing guidance → connector seating → controlled contact compression → mechanical stop

The housing or device enclosure should absorb lateral force and define the final connector position.

Working Stroke and Tolerance Stack

Working stroke is the amount each pogo pin is compressed after the connector reaches its final seated position.

The dimensional stack may include:

  • Pogo pin free-height tolerance
  • Housing dimensions and flatness
  • Connector installed position
  • PCB or termination position
  • Mating-target height
  • Mechanical-stop position
  • Enclosure and fixture tolerances
Assembly ConditionPossible RiskRequired Verification
Minimum compressionInsufficient spring force or intermittent contactMinimum-force and electrical-stability test
Nominal compressionPrimary operating stateForce, resistance and connector-function test
Maximum compressionExcessive force, housing stress or mechanical bottomingMaximum-force and remaining-travel review
Uneven compressionDifferent force or resistance across the five contactsHousing flatness, contact height and target coplanarity

Total Connector Force

The complete reaction force is the combined force generated by all five compressed contacts.

Total force depends on:

  • Spring force per contact
  • Working stroke
  • Number of contacts compressed simultaneously
  • Force tolerance between contacts
  • Housing and product stiffness

The housing, PCB, bracket and mechanical stop should be designed for the total connector force rather than the force of one pogo pin.

Complete Current-Path Design

Current capability must be evaluated through the complete electrical path.

  1. Power source
  2. PCB trace, wire or FPC conductor
  3. Connector termination
  4. Pogo pin internal current path
  5. Plunger-to-target interface
  6. Mating target
  7. Receiving circuit
  8. Electrical load

Define:

  • Operating voltage range
  • Continuous current
  • Peak current and duration
  • Duty cycle
  • Maximum permitted voltage drop
  • Maximum permitted temperature rise
  • Ambient temperature
  • Working stroke during the electrical test

A rating such as “2A / 5V” is incomplete unless it states whether it applies per contact or to the complete connector and identifies the relevant test conditions.

Parallel Contacts Require Current-Sharing Validation

Multiple contacts may be connected in parallel for power or return, but current should not be assumed to divide equally.

Current sharing can be affected by:

  • Working-stroke variation
  • Contact-resistance variation
  • Target alignment
  • PCB-routing differences
  • Termination variation

Path-level voltage drop and temperature should be evaluated where parallel contacts carry meaningful current.

Signal and Data Functions

Five contacts can be allocated to a combination of power and signal functions, but Pin count does not establish support for USB, UART, I2C, CAN or another protocol.

Signal design should consider:

  • Protocol and required data rate
  • Single-ended or differential signaling
  • Signal-return allocation
  • PCB-routing symmetry
  • Contact spacing
  • Crosstalk from adjacent power contacts
  • Cable or FPC construction
  • Mating and separation states

Protocol compatibility should only be published after the complete connector, PCB and cable or FPC channel has been validated.

Mating Target Design

Every pogo contact requires a corresponding conductive target pad or fixed mating contact.

The mating side should define:

  • Target-pad dimensions
  • Target position and pitch
  • Surface finish
  • Flatness and coplanarity
  • Mechanical support
  • Minimum contact overlap
  • Spacing between different electrical functions

The connector and mating targets should be developed together rather than designed as unrelated components.

Termination and Device Integration

The exact termination of this product should be confirmed from the engineering drawing.

Termination OptionPossible IntegrationPrimary Review
PCB / SMTDirect board-mounted assemblyFootprint, soldering, coplanarity and housing support
Through-hole / DIPPCB assembly using extended solder tailsFinished holes, installed height and solder process
Wire terminationConnector separated from the main PCBWire gauge, Pin Map, soldering and strain relief
FPC terminationThin or space-constrained electronic moduleReinforcement, bend radius and strain relief
Integrated moduleConnector supplied with PCB, housing or cableComplete product-level dimensional and electrical validation

Environmental Performance

A pogo pin connector should not automatically be described as IP54, waterproof or corrosion-resistant based only on its contact finish or housing appearance.

Environmental performance may depend on:

  • Contact-to-housing interfaces
  • Housing joints
  • PCB, wire or FPC entry
  • Device enclosure
  • Gaskets, adhesive or potting
  • Mated and unmated test states

Any IP rating should identify the complete tested assembly and test condition.

Contact-resistance, mating-cycle, plating and salt-spray claims should also state the measurement boundary, working stroke, sample condition, applicable test method and acceptance criteria.

Potential Applications

This 5-pin pogo pin connector assembly may be evaluated for:

  • PCB-to-module connections
  • Replaceable electronic modules
  • Battery and charging modules
  • Power and signal interfaces
  • Sensor modules
  • Identification and detection interfaces
  • Handheld electronic devices
  • Industrial instruments
  • Medical and personal-care equipment
  • Programming and diagnostic fixtures
  • Smart-home and consumer devices where the structure is suitable

Application suitability should be confirmed from the actual Pin Map, electrical load, signal requirements, mounting method, working stroke and operating environment.

Customization Options

  • Five-contact Pin Map
  • Contact layout and pitch
  • Housing length, width and installed height
  • Housing locating and mounting features
  • Pogo pin free height and working stroke
  • Spring force per contact
  • Plunger-tip geometry
  • PCB, SMT, DIP, wire or FPC termination
  • Mating-target dimensions and finish
  • Mechanical keying and orientation control
  • Contact and termination plating
  • Integrated PCB, cable or device module

Recommended Engineering Validation

RequirementRecommended Evaluation
Housing dimensionsLength, width, installed height, mounting and locating-feature inspection
Pin MapContinuity, polarity and contact-function verification
Contact numberingMating-side, termination-side and PCB orientation review
Working strokeMinimum, nominal and maximum compression conditions
Spring forceIndividual-contact and total connector-force measurement
Contact heightFive-contact free-height consistency and coplanarity
Contact resistanceDefined channel-level measurement at the approved working stroke
Power operationVoltage-drop, current-sharing and temperature-rise testing
Signal operationApplication-specific complete-channel evaluation
AlignmentOffset, angular and uneven-seating conditions
Mechanical operationProject-defined compression or mating-cycle test
AssemblyProduction-intent PCB, wire or FPC process trial
EnvironmentApplication-specific temperature, humidity, vibration and contamination testing

Information Required for Customization

  • Application and device type
  • Complete five-contact Pin Map
  • Operating voltage
  • Continuous and peak current
  • Signal type and required data rate
  • Available connector dimensions
  • Required contact pitch
  • Working height and compression range
  • Spring-force requirement
  • Mounting and termination method
  • Mating-target dimensions and finish
  • PCB, housing and mating-side drawings
  • Required orientation and keying
  • Expected mating or compression frequency
  • Environmental requirements
  • Prototype and annual production quantity

Frequently Asked Questions

Does this 5-pin pogo pin connector contain magnets?

No. This is a non-magnetic pogo pin connector assembly. Alignment and retention are provided by the housing and surrounding product structure.

What functions can the five contacts perform?

The contacts may be allocated to power, ground, signals, sensing, detection, identification or other project-specific functions according to the approved Pin Map.

Does five Pin mean the connector supports USB?

No. Five Pin describes the number of physical contacts. USB or another protocol requires a suitable Pin Map, signal-return structure, PCB routing, cable and complete-channel validation.

Can the connector carry power and signals at the same time?

Yes. Separate contacts may be assigned to power, ground and selected signals. The complete current and signal paths must be reviewed together.

Can several contacts be connected in parallel?

Parallel contacts may be evaluated for power or return, but current sharing can be unequal because of contact resistance, compression and PCB-routing variation.

How is the connector aligned without magnets?

The connector housing, locating features, guide surfaces, bracket or device enclosure should control alignment and final seating.

Is the connector waterproof?

Environmental protection depends on the complete connector, termination, seals and device enclosure. A universal IP rating should not be assigned without a defined tested assembly.

How much current can each contact carry?

Current capability depends on the pogo pin construction, working stroke, termination, target contact, conductor size and permitted temperature rise.

Can the housing and contact layout be customized?

Yes. Housing geometry, locating features, contact layout, pitch, stroke, spring force, termination and mating targets can be reviewed according to the project.

What files are required for a custom connector review?

Provide the Pin Map, PCB, housing and mating-side drawings together with the voltage, current, signal, dimensions, stroke and environmental requirements.

Prepare Your 5-Pin Connector Project

Browse additional custom pogo pin connector assemblies , review individual pogo pin structures , or submit the Pin Map and drawings through the Get Quote & Samples page .

CTP can review the five-contact Pin Map, housing structure, contact pitch, working stroke, spring force, termination, mechanical guidance and mating-target design before prototype development. Final dimensions and electrical ratings should be confirmed in the approved project drawing and validation plan.

From Contact Requirements to Project Validation

The development route depends on whether an existing pogo pin can be used, modified or assembled into a customized multi-contact connector.

01

Requirement Review

Confirm product type, dimensions, stroke, force, current, mounting and project quantity.

02

Structure Selection

Match the contact geometry, tail structure, housing, Pin layout and installation method.

03

Drawing and Sample Scope

Confirm dimensional tolerances, material requirements and sample configuration.

04

Validation and Production Review

Review electrical, mechanical, assembly and application-specific validation conditions.

Have a Pogo Pin Drawing, PCB Layout or Contact Requirement?

Submit the product type, dimensions, mounting method, working stroke, spring-force condition, electrical requirements, Pin Map, PCB layout and available drawings for project review.

Submit Pogo Pin Requirements

Applications of Precision Pogo Pin Contacts

Our high-precision pogo pin connectors can be seamlessly integrated into a wide range of industries. Explore our core application areas below. Feel free to contact our engineering team for custom solutions.

Custom precision pogo pin connectors integrated onto a PCB board for consumer electronics.
High current spring-loaded pogo pin contacts with wire solder cups for stable power transmission.
Surface mount SMD pogo pins soldered on a smart wearable device motherboard for reliable signal connection.

Smart Wearables

TWS Earbuds & Watches

⚕️

Medical Devices

Healthcare Equipment

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Automotive (EV)

High Current Systems

📡

Telecommunication

Data Transmission

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Smart Home

IoT & LED Lighting

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