Mon–Sat: 8:00 AM–8:00 PM GMT+8 OEM / ODM Custom Interconnect Solutions
Custom Magnetic Cable Assembly

Custom 16-Pin Circular Magnetic Pogo Pin Data Cable Assembly with Mating Receptacle

This custom 16-pin circular magnetic pogo pin data cable assembly includes a cable-side magnetic connector and a matching device-side receptacle for project-specific power, data, control, detection or identification functions. The Pin Map, cable length, conductor gauge, power-contact allocation, signal pairs, magnetic retention, connector housing, strain relief and installation structure can be customized according to the approved schematic and mechanical drawing.

Confirm the Complete Cable Assembly
Magnetic End Pin count, shape and mating direction
Cable Construction Length, conductor and outer jacket
Opposite Termination USB, Type-C, DC or custom wire end
Electrical Functions Power, signal, detection or control

A Magnetic Cable Is More Than the Connector End

The finished assembly must define the magnetic mating component, internal conductor arrangement, cable construction and the opposite-end connection as one complete electrical system.

01

Magnetic Mating Interface

Confirm Pin count, contact allocation, magnet arrangement, connector shape, polarity control and mating direction.

02

Cable Construction

Define cable length, conductor count, wire specification, shielding requirements, jacket and flexibility.

03

Opposite-End Termination

Select USB, Type-C, DC plug, bare wire, terminal, PCB connection or another customized termination.

04

Device-Side Integration

Confirm installation space, outlet direction, strain relief, exposed-contact state and user operation.

Engineering Summary: This custom 16-pin circular magnetic pogo pin data cable assembly combines a multi-contact cable-side connector with a matching device-side receptacle. The Pin Map, current paths, signal allocation, cable construction, magnetic retention and installation structure must be reviewed as one complete electromechanical system.

The circular interface provides sixteen project-defined electrical contacts. These contacts can be allocated to power, ground, differential data pairs, control, detection, identification or other device-specific functions.

The visible 16-pin structure does not automatically define a communication protocol or current rating. USB, UART, CAN, Ethernet or another interface should only be published after the complete cable and device channel has been validated.

16-Pin Magnetic Cable Architecture

Assembly ElementEngineering Function
Sixteen-contact interfaceProvides multiple project-defined power and signal paths
Spring-loaded pogo contactsProvide controlled electrical contact pressure
Matching receptacleProvides the device-side mating targets and installation interface
Magnetic structureAssists connector capture and retention
Cable conductorsCarry the approved power, data and control functions
Housing and strain reliefControl alignment and reduce cable-exit loads

Pin Map and Electrical Allocation

A 16-pin interface allows several electrical functions to be combined in one compact connector. A typical project may use dedicated contacts for power and return, differential data pairs, control lines and connection detection.

Contact GroupRequired Definition
Power contactsVoltage, continuous current, peak current, duty cycle and temperature rise
Return contactsCurrent-sharing arrangement and complete return path
Data pairsProtocol, data rate, reference path and shielding requirements
Control or detectionLogic level, connection sequence and valid mating state

Engineering Note: Parallel contacts do not automatically share current equally. Any high-current rating must be validated across the complete path, including the cable, termination, pogo contacts, matching receptacle, PCB and load.

Specification Framework

SpecificationProduct Definition
Product TypeCircular magnetic pogo pin data cable assembly
Pin Count16 Pin
Contact LayoutCircular multi-contact arrangement
Contact AllocationProject-specific
Mating ComponentsCable-side connector and device-side receptacle
Cable LengthCustomized according to installation requirements
Wire GaugeSelected according to current, signal and cable length
Data FunctionConfirmed through complete channel validation
Current RatingConfirmed through full-path voltage-drop and thermal testing
Magnetic RetentionDefined according to installation and release direction

Customization Options

  • Sixteen-contact Pin Map and connection sequence
  • Power, return, data and control allocation
  • Cable length, conductor gauge and shielding
  • Connector diameter and installed height
  • Magnetic capture, retention and release behavior
  • Housing, overmolding and strain relief
  • Device-side receptacle and mounting structure

Frequently Asked Questions

Can the 16 contacts carry both power and data?

Yes, when the contact groups, conductor sizes, communication requirements and complete electrical path are defined and validated for the application.

Does 16 Pin automatically mean multi-channel data?

No. The final function depends on the approved Pin Map. Some contacts may be used for power, return, control, detection or identification.

Can this connector support 12A?

A 12A rating should only be published after the complete cable, contacts, receptacle, PCB and device load have passed voltage-drop and temperature-rise testing.

Can the matching receptacle be customized?

Yes. The receptacle dimensions, mounting method, contact layout, cable exit and housing structure can be customized for the device.

Start Your 16-Pin Magnetic Cable Project

Submit your Pin Map, current requirements, signal requirements, cable dimensions and device-side drawing through the Get Quote & Samples page.

CTP can review the sixteen-contact allocation, current paths, signal pairs, cable construction, magnetic interface and device integration before prototype development.

Information Required Before Cable Development

A reference product image is not enough to define a cable assembly. Confirm the following information before drawing, sampling or quotation review.

1. Pin Map Define power, return, signal, control, detection and unused contacts.
2. Voltage and Current Provide voltage, continuous current, peak current and operating cycle.
3. Cable Length Confirm finished length, tolerance, moving conditions and routing path.
4. Wire Construction Define conductor count, wire requirement, shielding and outer-jacket conditions.
5. Opposite-End Interface Confirm USB, Type-C, DC, terminal, bare wire or custom connection.
6. Mechanical Conditions Provide available space, outlet direction, strain relief and mating requirements.

From Cable Requirements to Project Validation

The exact project route depends on whether an existing product can be used, modified or requires a new cable assembly design.

01

Requirement Review

Confirm product scope, Pin Map, cable length, termination, quantity and application conditions.

02

Cable and Connector Mapping

Match magnetic contacts to conductors, source-side wiring and device-side functions.

03

Drawing and Sample Scope

Confirm dimensions, outlet direction, cable construction and required sample configuration.

04

Validation and Production Review

Review electrical, mechanical and environmental conditions before production approval.

Have a Cable Drawing, Pin Map or Device Requirement?

Submit the magnetic-end structure, electrical functions, cable length, conductor requirements, opposite-end interface, installation space and available drawings for project review.

Submit Magnetic Cable Requirements