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CUSTOM POGO PIN SOLUTIONS

Custom Pogo Pins & Spring-Loaded Contacts

CTP manufactures custom pogo pins and spring-loaded contacts for PCB, battery, board-to-board, testing and compact electronic device applications. Available structures include SMD/SMT, DIP, right-angle and double-ended pogo pins. Dimensions, working stroke, spring force, current rating, plunger shape, mounting structure and plating can be evaluated according to your project requirements.

Custom Stroke & Force
Multiple Mounting Types
Power & Signal Contacts
OEM / ODM Development

Choose a Pogo Pin Type

Select the mounting and contact structure that matches your PCB, installation space and mechanical connection requirements.

POGO PIN PRODUCT CATALOG

Custom Pogo Pin Products

Browse representative spring-loaded contact designs for PCB, battery, testing and device connection applications. Stroke, spring force, mounting type, current rating, plating and dimensions can be customized.

ENGINEERING PARAMETERS

Pogo Pin Parameters Available for Customization

Final specifications should be confirmed according to the electrical, mechanical and environmental requirements of your application.

01

Mounting Type

SMD, DIP, right-angle, double-ended and customized mounting structures.

02

Working Stroke

Recommended operating compression distance under normal working conditions.

03

Full Stroke

Maximum allowable mechanical compression before reaching the travel limit.

04

Spring Force

Initial, working and full-stroke force according to contact requirements.

05

Current Rating

Operating current evaluated according to structure, material and temperature rise.

06

Contact Resistance

Electrical contact performance under specified compression and test conditions.

07

Plating

Plating thickness and base material selected according to conductivity and durability.

08

Dimensions

Barrel diameter, total length, plunger shape, tail structure and installation space.

APPLICATIONS

Pogo Pin Applications

Custom pogo pins can be developed around the electrical, structural and production requirements of different equipment.

Battery Contacts

Spring-loaded contacts for batteries, charging terminals and replaceable power modules.

PCB Connections

Compact contacts for PCB mounting and internal device connection.

Board-to-Board Connections

Compliant spring contacts for modular and floating board connections.

Testing Fixtures

Replaceable contacts for functional testing, programming and production fixtures.

Charging Docks

Spring contacts for charging bases, docking stations and equipment cradles.

Smart Wearables

Compact contacts for watches, trackers, smart glasses and wearable electronics.

Medical Devices

Contact structures developed around device size and reliability requirements.

Industrial Electronics

Spring contacts for instruments, terminals, handheld equipment and control devices.

CUSTOM DEVELOPMENT PROCESS

From Pogo Pin Requirement to Mass Production

Each project is reviewed according to its electrical, mechanical and production requirements.

1

Submit Requirements

Provide dimensions, mounting type, current, stroke, spring force and application requirements.

2

Engineering Review

We evaluate the plunger, barrel, spring, tail structure, material and plating requirements.

3

Sample Validation

Samples are produced for dimensional, electrical and mechanical verification.

4

Mass Production

Production begins after sample approval and final specification confirmation.

FAQ

Custom Pogo Pin FAQ

Can pogo pin dimensions be customized?
Yes. Barrel diameter, total length, plunger shape, tail structure and mounting dimensions can be evaluated according to the available installation space.
How should working stroke be selected?
Working stroke should be selected according to the available compression distance, required contact force and mechanical tolerance of the application.
Can spring force be customized?
Initial force, working force and full-stroke force can be evaluated according to contact stability and device requirements.
What mounting types are available?
SMD, DIP, right-angle, double-ended and selected customized mounting structures are available for engineering evaluation.
Can pogo pins carry both power and signals?
Pogo pins can be designed for power, grounding and signal connections. Final current and signal feasibility depends on the complete electrical and mechanical design.
What information is needed for a quotation?
Please provide dimensions, mounting method, working stroke, spring force, current, application, expected quantity and any available drawings.
REQUEST A CUSTOM POGO PIN

Request a Custom Pogo Pin

Send your drawing or provide the required dimensions, mounting type, stroke, spring force, current rating and expected quantity for engineering review.