OEM / ODM Custom Interconnect Solutions
Custom Magnetic Connector

12mm 1 Pin Round High-Retention Magnetic Pogo Pin Connector Pair

CTP 1 Pin Round High-Retention Magnetic Pogo Pin Connector Pair combines a central spring-loaded electrical contact with a large circular magnetic mating structure for applications requiring stronger seated retention in a compact interface. The single electrical contact can be assigned to detection, identification, signal or another project-specific function. If used for power transfer, the complete return path must be defined separately in the customer circuit. Connector diameter, working stroke, capture force, seated retention, separation force, electrical ratings and environmental performance are confirmed according to the approved drawing and complete customer assembly.

For an engineering review, provide the Pin Map, voltage and current, available installation space, mating orientation, expected quantity and any available 2D or 3D drawings.
Engineering Review Inputs

Information That Helps Us Evaluate This Connector

Product specifications should be reviewed together with the customer device, PCB, electrical assignment and mechanical mating conditions.

01
Pin Map and Contact Functions

Define the function of each power, return, signal, control or detection contact.

02
Electrical Conditions

Provide voltage, continuous current, peak current and required signal conditions.

03
Mechanical Integration

Provide available length, width, height, PCB area and required mating orientation.

04
Project and Validation Scope

Provide application, expected quantity, environment and customer validation requirements.

Product Engineering Details

Technical Specifications, Structure and Integration

Review the product-specific description, technical parameters, contact arrangement, mechanical structure and project conditions below.

Engineering Summary: The CTP 1 Pin Round High-Retention Magnetic Pogo Pin Connector Pair combines one central spring-loaded electrical contact with a large circular magnetic mating structure. It is intended for projects where stronger seated retention is required while maintaining a compact removable interface. Capture force, seated retention, separation force, working stroke, electrical ratings and environmental performance must be defined for the approved connector and complete customer assembly.

1 Pin Round High-Retention Magnetic Pogo Pin Connector

This 1 pin round magnetic pogo pin connector is designed for applications where a compact electrical interface requires stronger magnetic retention than a conventional low-force magnetic connector.

One connector half contains a central spring-loaded pogo pin contact, while the mating half provides the corresponding contact surface. A circular magnetic structure surrounds the electrical contact region and assists connector capture and seated retention.

The product should not be selected using magnetic force alone. The correct interface must balance magnetic retention, user removal force, pogo pin working stroke, mechanical alignment and the structural strength of the customer device.

Why Use a High-Retention Magnetic Connector?

Standard magnetic connectors are often optimized for convenient attachment and quick release. Some devices, however, require greater resistance to accidental separation.

Higher retention may be useful when the interface is exposed to:

  • Device vibration
  • Cable movement
  • Vertical mounting
  • Repeated handling
  • Portable equipment movement
  • Docking structures with limited secondary support

High retention does not mean that the strongest possible magnet should always be selected. Excessive magnetic force can increase removal effort, housing load and impact during mating.

Magnetic Force Is Not One Number

“Magnetic force” is often listed as one value, but several different mechanical conditions should be distinguished during connector development.

Magnetic ParameterEngineering MeaningWhy It Matters
Capture ForceAttraction during connector approachDetermines how easily the mating parts pull toward each other
Capture DistanceDistance at which magnetic attraction becomes functionally usefulAffects blind mating behaviour
Seated Retention ForceForce maintaining the connector in the fully seated positionDetermines resistance to vibration and accidental separation
Axial Separation ForceForce required to pull the connector apart in the normal directionDefines user removal effort
Off-Axis Release BehaviourConnector response to peeling, tilting or lateral pullMay differ greatly from straight axial pull

These values should be measured using a defined connector orientation, separation speed, mechanical support and test fixture.

Strong Magnetic Force Must Be Balanced with User Release

Increasing seated retention can improve connector stability, but it can also increase mechanical loads during removal.

The project should therefore define both:

  • The minimum retention force required during use
  • The maximum acceptable user separation force

The correct value depends on device mass, cable direction, installation orientation and user interaction.

Retention Too LowBalanced RetentionRetention Too High
Unexpected disconnectionStable attachment during intended useExcessive removal effort
Intermittent contactControlled pogo pin compressionHigher housing and PCB load
Poor vibration stabilityRepeatable seated positionHigher mating impact

Single Central Pogo Pin Architecture

The connector contains one defined spring-loaded electrical contact located near the center of the round interface.

A single contact can support project-specific functions such as:

  • Presence detection
  • Accessory identification
  • Control signal
  • Low-speed signal
  • Service or test contact
  • One side of a project-specific power circuit

If the connector is used for DC power transfer, a complete electrical circuit requires a separate return path.

The surrounding magnetic ring or metal structure should not automatically be assumed to provide that return path unless its electrical function is explicitly defined in the approved drawing and schematic.

Round Geometry and Angular Orientation

A circular connector can simplify mechanical approach because the outer housing does not inherently require the same angular orientation as a rectangular connector.

However, rotational freedom must be reviewed together with the electrical design.

For a single central contact, rotation may have little effect on the electrical contact position. Other structural or electrical elements may still require controlled orientation.

The project should review:

  • Whether 360-degree rotational mating is allowed
  • Whether the magnetic polarity creates preferred orientation
  • Whether the housing includes locating features
  • Whether any secondary conductive structure is orientation-sensitive

Magnetic Force Does Not Replace Mechanical Alignment

Strong magnets can pull the connector halves together, but magnetic force should not be used as the only feature controlling final pogo pin compression.

Interface FunctionRecommended Control
Initial CaptureMagnet layout and approach geometry
Final CenteringHousing surfaces and mechanical datums
Pogo Pin CompressionMechanical stops and dimensional stack
Seated RetentionMagnetic structure plus customer mechanical support
RemovalDefined axial, peel or lateral release direction

Control the Pogo Pin Working Stroke

The central spring-loaded contact must remain inside its approved working stroke when the connector reaches the final seated position.

A simplified working-stroke relationship is:

S = Hfree - Hseated

where:

  • S is the actual pogo pin compression
  • Hfree is the installed free contact height
  • Hseated is the final mating distance

The complete tolerance stack may include:

  • Pogo pin free-height tolerance
  • Mating target height
  • Housing dimensions
  • Magnet position
  • Mechanical-stop position
  • PCB or termination position
  • Customer-enclosure deformation
  • Contamination between mating surfaces
Working-Stroke ConditionPossible Result
Insufficient CompressionIntermittent contact or unstable resistance
Approved Working StrokeIntended contact force and electrical condition
Excessive CompressionSpring bottoming, target damage or structural load

High Magnetic Retention Can Increase Mating Impact

A stronger magnetic system can accelerate the connector halves during the final part of the mating movement.

The mechanical design should therefore evaluate whether repeated magnetic impact transfers excessive force into:

  • The pogo pin plunger
  • The mating target
  • The connector housing
  • The PCB
  • Solder joints
  • Adhesive or magnet-retention structures

Mechanical stops and housing contact surfaces should carry the structural load whenever possible rather than allowing the pogo pin itself to act as the mechanical stop.

Electrical Rating Requires a Complete Circuit

The current capability of a single pogo pin cannot be established from the visible connector diameter or magnetic size alone.

Electrical performance depends on:

  • Pogo pin geometry
  • Working stroke
  • Contact force
  • Mating-target material and finish
  • Termination structure
  • PCB or wire resistance
  • Return-path architecture
  • Ambient temperature

A simplified electrical path is:

Rpath = Rsource + Rtermination + Rpogo + Rinterface + Rtarget + Rreturn

The voltage drop is:

Vdrop = I × Rpath

The resistive loss is:

Ploss = I² × Rpath

Current capability should be confirmed through voltage-drop and temperature-rise testing of the complete electrical path.

Partial Mating and Foreign Object Conditions

Strong magnetic attraction can retain the mating part close to the device even when the connector has not reached the intended final seated position.

ConditionPossible RiskRequired Review
Captured but Not Fully SeatedInsufficient pogo pin compressionMechanical stop and full-seating condition
Off-Center MatingIntermittent electrical contactTarget diameter and centering geometry
Magnetic Foreign ObjectMetal object attracted to the mating areaExposed-contact and contamination evaluation
Removal Under Electrical LoadTransient voltage or contact arcingPower-disable sequence and powered endurance

Product Selection Parameters

ParameterProduct Definition
Product Type1 pin round high-retention magnetic pogo pin connector pair
Electrical ContactsOne central spring-loaded contact
Connector ShapeRound magnetic mating interface
Nominal DiameterConfirm using the approved drawing
Contact FunctionProject-specific electrical function
Return PathMust be separately defined where required by the circuit
Working StrokeConfirm minimum, nominal and maximum compression
Contact ForceReport at a defined working stroke
Capture ForceConfirm using a defined approach and measurement condition
Seated RetentionConfirm at the final mated position
Separation ForceConfirm in the defined release direction
VoltageModel- and circuit-specific
Continuous CurrentConfirm through voltage-drop and temperature-rise testing
Contact ResistanceReport with test current, stroke and mating target
Mating LifeDefined by stroke, electrical load, target and acceptance criteria
Environmental ProtectionApplies only to a defined and tested connector or complete assembly

Possible Application Areas

ApplicationPossible Connector RolePrimary Engineering Focus
Wearable ElectronicsDetection, identification or project-specific contactCompact size and repeated mating
Portable ElectronicsSingle-contact removable interfaceRetention, return path and user removal
Vertical Docking EquipmentHigh-retention magnetic attachmentDevice mass, vibration and separation force
Charging DocksOne element of a project-specific power interfaceComplete circuit and thermal validation
Industrial Handheld DevicesDetection, service or removable electrical contactVibration and accidental separation
Custom Electronic ModulesProject-specific magnetic connectionRetention and mechanical integration

These applications are examples. Final suitability depends on the electrical architecture, required retention, user-removal force and complete mechanical design.

Recommended Validation Plan

RequirementRecommended Evaluation
Connector DiameterConfirm the actual outer diameter using the approved drawing
Contact FunctionDefine the electrical function of the central contact
Return PathDefine the complete circuit where power is transferred
Working StrokeVerify minimum, nominal and maximum pogo pin compression
Contact ResistanceMeasure using a defined target and working stroke
Voltage DropMeasure the complete electrical path where applicable
Temperature RiseEvaluate the contact, termination and return path
Capture ForceMeasure during connector approach
Seated RetentionMeasure at the fully seated position
Separation ForceMeasure axial and relevant off-axis release conditions
Mating ImpactEvaluate repeated magnetic snap-in loads
Partial MatingTest captured-but-unseated and off-center conditions
Foreign ObjectEvaluate attracted metallic contamination where relevant
Mechanical EnduranceUse defined stroke, target, speed and acceptance criteria
Powered EnduranceEvaluate separation under intended electrical conditions

Information Required for Engineering Review

InputInformation to Provide
Electrical FunctionPower, detection, identification, control, service or signal
Return PathDefine the second conductive path where required
Voltage and CurrentContinuous and peak electrical conditions
Connector SizeRequired diameter and maximum installation height
Required RetentionMinimum seated retention and maximum acceptable release force
Installation OrientationHorizontal, vertical or project-specific
Device or Accessory MassMass supported by or acting on the connector interface
Working StrokeMinimum, nominal and maximum pogo pin compression
TerminationPCB, FPC, wire or project-specific connection
EnvironmentTemperature, moisture, vibration, dust and cleaning conditions
Project Files2D drawing, 3D model, schematic or device assembly

Frequently Asked Questions

What is a high-retention magnetic pogo pin connector?

It is a magnetic spring-contact connector developed for applications that require greater resistance to accidental separation. The actual retention requirement should be defined and measured for the complete mating assembly.

Is stronger magnetic force always better?

No. Higher magnetic retention can improve attachment stability but can also increase user removal force, mating impact and mechanical load on the connector housing.

How should magnetic force be specified?

Capture force, seated retention and separation force should be defined separately under stated measurement conditions.

Can one central pogo pin form a complete charging circuit?

Not by itself. A complete DC circuit requires a separate return path, which must be intentionally defined in the customer electrical architecture.

Can the surrounding magnetic ring be used as the return path?

It should not be assumed to provide electrical return. Any conductive function must be explicitly defined in the approved drawing and schematic.

Does the large round structure mean the connector is 12 mm?

The nominal diameter should be confirmed using the approved mechanical drawing. Product appearance alone should not be used to establish the dimensional specification.

Does this connector automatically achieve IP54?

No. An ingress-protection rating must apply to a defined and tested connector or complete customer assembly under stated conditions.

What information is needed for engineering review?

Provide the electrical function, return-path architecture, required connector diameter, voltage, current, working stroke, required retention, removal direction and available drawings.

Request a High-Retention Magnetic Connector Engineering Review

Review additional custom magnetic connector components for different pin counts, dimensions and magnetic structures.

Submit the required magnetic retention, electrical function, available space and project drawings through the Get Quote & Samples page .

CTP can review the single-contact architecture, connector diameter, pogo pin working stroke, mating target, magnetic retention structure and PCB, FPC or wire termination. Final electrical ratings, capture force, seated retention, separation force, mating life and environmental performance must be confirmed through approved drawings and project-specific validation.

Engineering Review for 12mm 1 Pin Round High-Retention Magnetic Pogo Pin Connector Pair

This product page presents a CTP magnetic connector configuration for engineering reference. Final dimensions, electrical ratings, materials, magnet structure, sealing level and reliability targets are not universal values; they are confirmed against the approved drawing, installation condition and model-specific validation plan.

Information to provide for evaluation

  • pin count, pitch, pin map and mating direction
  • housing envelope, mounting method and device-side interface
  • current, voltage, signal and contact-resistance targets
  • magnetic retention, polarity, sealing, materials and finish
  • sample quantity, validation plan and forecast volume

How specifications are confirmed

CTP reviews the application and prepares a drawing or specification for approval before sample production. Test scope, acceptance criteria and report format should identify the model, sample status, method, conditions, result and review date.

Can this magnetic connector be customized?

Yes. Customization can cover geometry, contact layout, materials, cable construction, magnetic structure, sealing and appearance. Feasibility depends on the application and approved specification.

Are the electrical and waterproof values universal?

No. Current, voltage, resistance, temperature rise and ingress-protection claims apply only to the identified model and stated test conditions.

What determines sample and production timing?

Timing is confirmed after the drawing, materials, tooling, sample quantity, validation scope and production requirements have been reviewed.

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