OEM / ODM Custom Interconnect Solutions
Custom Magnetic Cable Assembly

4 Pin Round Magnetic Charging Cable Assembly

A custom 4 pin round magnetic charging cable assembly with a circular cable-side magnetic head and separate device-side mating component. The four contacts are assigned according to the approved Pin Map, while cable length, opposite-end termination, working stroke, magnetic retention and charging current are project-specific. Current capability must be validated through the complete conductive path rather than inferred from pin count or contact size.

Confirm the Complete Cable Assembly
Magnetic End Pin count, shape and mating direction
Cable Construction Length, conductor and outer jacket
Opposite Termination USB, Type-C, DC or custom wire end
Electrical Functions Power, signal, detection or control

A Magnetic Cable Is More Than the Connector End

The finished assembly must define the magnetic mating component, internal conductor arrangement, cable construction and the opposite-end connection as one complete electrical system.

01

Magnetic Mating Interface

Confirm Pin count, contact allocation, magnet arrangement, connector shape, polarity control and mating direction.

02

Cable Construction

Define cable length, conductor count, wire specification, shielding requirements, jacket and flexibility.

03

Opposite-End Termination

Select USB, Type-C, DC plug, bare wire, terminal, PCB connection or another customized termination.

04

Device-Side Integration

Confirm installation space, outlet direction, strain relief, exposed-contact state and user operation.

4 PIN ROUND MAGNETIC CHARGING CABLE

Engineering Summary

This 4 pin round magnetic charging cable is a complete cable assembly with a circular cable-side magnetic head and a separate device-side mating component. The interface provides four electrical contact positions for a project-defined charging and power architecture.

The four contacts must be assigned through an approved Pin Map. Depending on the project, contacts may be allocated to power, return, detection, control or other defined functions. Pin count alone does not establish the supported charging current.

Magnets primarily assist capture and retention during mating. Final position, alignment and seating should be established by the circular housing and mechanical mating geometry, while the pogo contact structure provides electrical connection and controlled compliance.

4-Pin Round Charging Interface

The circular interface provides four contact positions within a compact round mating geometry. This architecture can support a customer-defined charging interface where the available mechanical envelope, cable outlet direction and electrical contact allocation are designed together.

Pin Count Four electrical contact positions

Interface Shape Round / circular magnetic interface

Primary Function Charging / power interface

Cable Architecture Molded cable-side magnetic head

Pin Map and Charging Contact Allocation

The approved cable drawing should identify Pin 1, viewing direction, polarity and the electrical function of all four contact positions.

Four contacts do not automatically mean that all four pins are connected in parallel for charging. The design may use separate power, return, detection or control contacts depending on the system architecture.

If multiple contacts are connected in parallel for a power path, total current capability should not be calculated by simply multiplying the capability of one contact by the number of parallel contacts.

Contact resistance, PCB copper, conductor resistance, compression tolerance and temperature can affect current sharing between parallel contact paths. The complete assembly should therefore be validated under the intended operating condition.

Magnetic Capture, Retention and Mechanical Seating

The magnetic structure assists the two mating components during approach and helps retain the charging interface after engagement.

Capture force, retention force, separation force and peel force describe different mechanical conditions. The required magnetic behavior should be defined around the device structure, cable handling and intended release direction rather than by specifying the strongest possible magnetic force.

Final position and alignment should be established by the mating housing, mechanical datums, guides and seating surfaces. Magnetic attraction alone should not determine the final compression of the electrical contacts.

Working Stroke and Mating Tolerance

Spring-loaded contacts should reach the approved working stroke after the circular cable head and device-side component achieve their intended mechanical seating condition.

Working stroke and total travel are different parameters. Working stroke defines the intended operating compression, while total travel represents the available mechanical movement of the contact structure.

The selected working condition should account for contact height, housing dimensions, device-side mounting position, mating tolerance and the complete mechanical stack-up.

Pogo contacts should provide electrical contact and controlled Z-axis compliance rather than act as the primary mechanical hard stop.

Charging Current and Complete Conductive Path

Charging-current capability must be evaluated through the complete electrical path. It cannot be determined from the number of contacts, pogo pin diameter or connector size alone.

Power Source → Opposite-End Termination → Cable Conductors → Magnetic Cable Head → Pogo Contact Interface → Device-Side Contacts → Device PCB → Charging Circuit → Load / Battery

Vdrop = I × Rpath
Ploss = I² × Rpath

Cable length, conductor gauge, termination resistance, contact resistance, mating compression, device-side PCB copper, duty cycle and temperature rise should be reviewed together before a continuous-current rating is released.

Peak current should also be defined separately from continuous current when the charging system has transient or pulsed operating conditions.

Cable Construction and Opposite-End Termination

The circular magnetic connector head is only one part of the finished charging cable. Cable length, conductor count, wire gauge, outer jacket, strain relief and the opposite-end termination should be defined as one complete electrical and mechanical system.

USB-A, USB-C, DC plug, bare wire, terminal or another custom interface should only be stated after the approved cable drawing confirms the required configuration.

Cable routing, repeated bending conditions and available outlet space should also be included during project review when the cable is used in a frequently handled or moving assembly.

Product Specifications

SpecificationDetails
Product Type4 Pin Round Magnetic Charging Cable
Pin Count4 Pin
Primary FunctionCharging / Power
Interface ShapeRound / Circular
Contact ArrangementCircular 4-Contact Interface
Cable-Side InterfaceMolded Round Magnetic Charging Head
Device-Side Mating ComponentShown in Product Image; Supply Scope To Be Confirmed
Magnetic FunctionCapture + Retention
Final Position / AlignmentControlled by Mechanical Mating Geometry
Pin MapDefined by Approved Drawing
Parallel Contact AllocationTo Be Confirmed
Charging FunctionConfirmed
Data / Signal FunctionTo Be Confirmed
Cable LengthProject-Specific
Opposite-End TerminationTo Be Confirmed
VoltageProject-Specific
Continuous CurrentTo Be Confirmed
Peak CurrentTo Be Confirmed
Current CapabilityValidate Complete Conductive Path
Working StrokeDefined by Approved Drawing
Total TravelTo Be Confirmed
Spring ForceProject-Specific
Magnetic RetentionProject-Specific
Device-Side MountingTo Be Confirmed
Material / PlatingTo Be Confirmed
Cycle LifeTo Be Confirmed
Operating TemperatureTo Be Confirmed
IP RatingNot Claimed Without Complete Assembly Validation

Customization Options

CTP can review the complete four-pin round magnetic charging cable architecture around the customer’s electrical, mechanical and cable requirements.

  • Four-contact Pin Map and polarity
  • Power and return contact allocation
  • Continuous and peak current requirements
  • Cable length and conductor gauge
  • Opposite-end termination
  • Circular housing dimensions
  • Device-side mating-component geometry
  • Working stroke and mating tolerance
  • Magnetic retention and release behavior
  • Cable outlet and strain-relief structure

Explore related Round Magnetic Cable Connectors for alternative circular cable architectures.

Application Fit

This 4 pin round magnetic charging cable can be evaluated for products that require a detachable charging connection together with a compact circular mating interface.

  • Portable electronic products
  • Smart electronic devices
  • Removable charging interfaces
  • Charging docks and accessories
  • Compact equipment power interfaces
  • Customer-defined magnetic charging systems

Application suitability depends on the approved Pin Map, voltage, charging current, cable construction, magnetic behavior, mechanical interface and environmental requirements.

Environmental and Reliability Validation

Environmental performance should be specified and validated for the complete cable and device-side mating assembly.

Corrosion behavior, mating-cycle capability, cable bending life and operating-temperature capability depend on the exact materials, plating, cable construction and defined test conditions.

A round housing or recessed mating face does not establish a waterproof rating. An IP rating should only be claimed when the complete mated assembly and sealing structure have been defined and tested.

Information Engineers Should Provide

  • 4-pin Pin Map
  • Pin 1 orientation and viewing direction
  • Power and return contact allocation
  • Operating voltage
  • Continuous charging current
  • Peak current and duty cycle
  • Allowed voltage drop and temperature rise
  • Cable length and wire gauge
  • Opposite-end termination
  • Available X / Y / Z installation space
  • Required working stroke and mating tolerance
  • Device-side mounting structure
  • Magnetic retention and preferred release behavior
  • Environmental requirements
  • 2D / 3D drawings when available
  • Expected project volume

FAQ

Is this a magnetic connector or a complete charging cable?

This product is a complete 4 pin round magnetic charging cable assembly. The magnetic connector head is one part of the cable system, which also includes the cable conductors, opposite-end termination and device-side mating interface.

What are the four pins used for?

The function of each contact is defined by the approved Pin Map. The four contacts may be allocated to power, return, detection, control or other project-specific electrical functions.

Do four pins automatically provide higher charging current?

No. Pin count alone does not establish current capability. If contacts are connected in parallel, current sharing, contact resistance, cable resistance, mating compression and temperature must be evaluated across the complete assembly.

What charging current can the cable support?

Charging current is project-specific and must be validated across the complete conductive path, including the source termination, cable conductors, magnetic interface, pogo contacts, device PCB and charging circuit.

What does the magnetic force control?

The magnetic structure primarily assists capture and retention. Final position, alignment and seating should be controlled by the mechanical mating geometry.

What is the working stroke of the contact interface?

Working stroke is defined by the approved drawing and represents the intended operating compression. It should be distinguished from the total mechanical travel available in the spring contact.

Can the cable also support signal or data functions?

Signal or data functions should not be assumed from the four-pin interface. They can only be specified after the Pin Map and complete electrical channel requirements have been defined and validated.

Can the cable length and opposite-end connector be customized?

Yes. Cable length, conductor construction and opposite-end termination can be defined according to the approved project requirements and cable drawing.

Is this round magnetic charging cable waterproof?

No IP rating should be assumed from the circular housing or contact layout. Environmental protection depends on the complete mating assembly and sealing structure and must be validated at assembly level.

What information is needed for a custom 4 pin magnetic charging cable?

Provide the Pin Map, voltage, continuous and peak current, cable length, wire gauge, opposite-end termination, working stroke, magnetic requirements, device-side geometry, environmental requirements and available 2D or 3D drawings.

CUSTOM ROUND MAGNETIC CHARGING CABLE DEVELOPMENT

Request an Engineering Review

Send CTP your 4-pin Pin Map, voltage, continuous and peak current requirements, cable length, wire gauge, opposite-end termination, working stroke, magnetic requirements and device-side drawings. Our engineering team can review the complete charging path and circular mating architecture before quotation and sample development. Request Custom Quote & Samples

Engineering Review for 4 Pin Round Magnetic Charging Cable Assembly

This product page presents a CTP magnetic cable assembly configuration for engineering reference. Final dimensions, electrical ratings, materials, magnet structure, sealing level and reliability targets are not universal values; they are confirmed against the approved drawing, installation condition and model-specific validation plan.

Information to provide for evaluation

  • source-side interface and device-side magnetic head
  • pin definition, current, voltage and signal requirements
  • cable length, conductor, jacket, shielding and strain relief
  • magnetic retention, polarity, sealing, color and packaging
  • sample quantity, validation plan and forecast volume

How specifications are confirmed

CTP reviews the application and prepares a drawing or specification for approval before sample production. Test scope, acceptance criteria and report format should identify the model, sample status, method, conditions, result and review date.

Can this magnetic cable assembly be customized?

Yes. Customization can cover geometry, contact layout, materials, cable construction, magnetic structure, sealing and appearance. Feasibility depends on the application and approved specification.

Are the electrical and waterproof values universal?

No. Current, voltage, resistance, temperature rise and ingress-protection claims apply only to the identified model and stated test conditions.

What determines sample and production timing?

Timing is confirmed after the drawing, materials, tooling, sample quantity, validation scope and production requirements have been reviewed.

Information Required Before Cable Development

A reference product image is not enough to define a cable assembly. Confirm the following information before drawing, sampling or quotation review.

1. Pin Map Define power, return, signal, control, detection and unused contacts.
2. Voltage and Current Provide voltage, continuous current, peak current and operating cycle.
3. Cable Length Confirm finished length, tolerance, moving conditions and routing path.
4. Wire Construction Define conductor count, wire requirement, shielding and outer-jacket conditions.
5. Opposite-End Interface Confirm USB, Type-C, DC, terminal, bare wire or custom connection.
6. Mechanical Conditions Provide available space, outlet direction, strain relief and mating requirements.

From Cable Requirements to Project Validation

The exact project route depends on whether an existing product can be used, modified or requires a new cable assembly design.

01

Requirement Review

Confirm product scope, Pin Map, cable length, termination, quantity and application conditions.

02

Cable and Connector Mapping

Match magnetic contacts to conductors, source-side wiring and device-side functions.

03

Drawing and Sample Scope

Confirm dimensions, outlet direction, cable construction and required sample configuration.

04

Validation and Production Review

Review electrical, mechanical and environmental conditions before production approval.

Have a Cable Drawing, Pin Map or Device Requirement?

Submit the magnetic-end structure, electrical functions, cable length, conductor requirements, opposite-end interface, installation space and available drawings for project review.

Submit Magnetic Cable Requirements