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Custom Magnetic Cable Assembly

Custom 5-Pin Magnetic Pogo Pin Data Cable Assembly

This custom 5-pin magnetic pogo pin data cable assembly uses a compact five-contact magnetic interface for project-specific power, signal, communication, detection or identification functions. The Pin Map, cable length, conductor gauge, wiring sequence, magnetic retention, connector housing, strain relief and device-side mating interface can be customized according to the approved schematic and mechanical drawing.

Confirm the Complete Cable Assembly
Magnetic End Pin count, shape and mating direction
Cable Construction Length, conductor and outer jacket
Opposite Termination USB, Type-C, DC or custom wire end
Electrical Functions Power, signal, detection or control

A Magnetic Cable Is More Than the Connector End

The finished assembly must define the magnetic mating component, internal conductor arrangement, cable construction and the opposite-end connection as one complete electrical system.

01

Magnetic Mating Interface

Confirm Pin count, contact allocation, magnet arrangement, connector shape, polarity control and mating direction.

02

Cable Construction

Define cable length, conductor count, wire specification, shielding requirements, jacket and flexibility.

03

Opposite-End Termination

Select USB, Type-C, DC plug, bare wire, terminal, PCB connection or another customized termination.

04

Device-Side Integration

Confirm installation space, outlet direction, strain relief, exposed-contact state and user operation.

Engineering Summary: This custom 5-pin magnetic pogo pin data cable assembly integrates a compact five-contact magnetic interface with a complete cable structure. The Pin Map, cable wiring, contact function, magnetic retention and mating interface must be confirmed together in the approved project drawing.

The five contacts can be assigned to power, ground, data, detection, identification, temperature sensing or other project-specific functions. The visible pin count does not automatically define USB, UART, I2C, CAN or another communication protocol.

The pogo pin contacts provide controlled electrical contact pressure, while the magnetic structure assists capture and retention. Final alignment, working compression and mechanical stopping should be controlled by the connector housing and mating-device structure.

5-Pin Magnetic Cable Structure

Assembly ElementEngineering Function
Five-contact magnetic interfaceProvides five project-defined electrical paths
Pogo pin contactsProvide spring-loaded electrical contact pressure
Matching contact sideProvides the mating targets for the five contacts
Magnetic structureAssists connector capture and retention
Cable conductorsCarry the approved power and signal functions
Housing and strain reliefControl alignment and reduce cable-exit loads

Typical 5-Pin Function Allocation

Contact FunctionEngineering Requirement
Power and groundConfirm voltage, continuous current, polarity and temperature rise
Data pairConfirm protocol, data rate and complete-channel performance
Fifth contactMay be used for detection, identification, control or sensing

Engineering Note: Five contacts do not automatically guarantee simultaneous charging and data transmission. Final performance depends on the approved Pin Map, cable construction, connected electronics and complete system validation.

Specification Framework

SpecificationProduct Definition
Product TypeMagnetic pogo pin data cable assembly
Pin Count5 Pin
Contact LayoutDrawing-specific staggered arrangement
Contact AllocationProject-specific
Cable LengthCustomized according to installation requirements
Wire GaugeSelected according to current, signal and cable length
Data FunctionConfirmed through complete cable and device validation
Magnetic RetentionDefined according to device structure and release direction
Environmental ProtectionDependent on the complete installed assembly

Customization Options

  • Five-contact Pin Map and polarity
  • Cable length, conductor gauge and jacket
  • Data, detection, control or power functions
  • Connector dimensions and contact layout
  • Magnetic capture, retention and release behavior
  • Housing, overmolding and strain relief
  • Device-side mating contact structure

Frequently Asked Questions

Can this 5-pin magnetic cable carry power and data?

Yes, when the Pin Map, conductor structure, protocol and complete electrical channel are designed and validated for the required functions.

What can the fifth contact be used for?

The fifth contact may be assigned to detection, identification, control, temperature sensing or another project-specific function.

Does 5 Pin automatically mean USB data?

No. The physical contact count alone does not confirm USB or another communication protocol.

Can the connector shape and cable structure be customized?

Yes. The contact layout, housing, cable length, wire gauge, strain relief and mating structure can be customized according to the device design.

Start Your 5-Pin Magnetic Cable Project

Submit your Pin Map, signal requirements, cable dimensions and device-side drawing through the Get Quote & Samples page.

CTP can review the five-contact allocation, cable construction, magnetic interface and device-side mating structure before prototype development.

Information Required Before Cable Development

A reference product image is not enough to define a cable assembly. Confirm the following information before drawing, sampling or quotation review.

1. Pin Map Define power, return, signal, control, detection and unused contacts.
2. Voltage and Current Provide voltage, continuous current, peak current and operating cycle.
3. Cable Length Confirm finished length, tolerance, moving conditions and routing path.
4. Wire Construction Define conductor count, wire requirement, shielding and outer-jacket conditions.
5. Opposite-End Interface Confirm USB, Type-C, DC, terminal, bare wire or custom connection.
6. Mechanical Conditions Provide available space, outlet direction, strain relief and mating requirements.

From Cable Requirements to Project Validation

The exact project route depends on whether an existing product can be used, modified or requires a new cable assembly design.

01

Requirement Review

Confirm product scope, Pin Map, cable length, termination, quantity and application conditions.

02

Cable and Connector Mapping

Match magnetic contacts to conductors, source-side wiring and device-side functions.

03

Drawing and Sample Scope

Confirm dimensions, outlet direction, cable construction and required sample configuration.

04

Validation and Production Review

Review electrical, mechanical and environmental conditions before production approval.

Have a Cable Drawing, Pin Map or Device Requirement?

Submit the magnetic-end structure, electrical functions, cable length, conductor requirements, opposite-end interface, installation space and available drawings for project review.

Submit Magnetic Cable Requirements