OEM / ODM Custom Interconnect Solutions
Custom Magnetic Cable Assembly

4 Pin Dual-Row Magnetic Charging Cable with 2×2 Contacts

A custom 4 pin magnetic charging cable with a dual-row 2×2 pogo contact layout, protruding mating block and flange-like housing. The four contacts are assigned according to the approved Pin Map, while voltage, current, cable construction, opposite-end termination, working stroke and magnetic retention are project-specific. Charging-current capability must be validated through the complete conductive path.

Confirm the Complete Cable Assembly
Magnetic End Pin count, shape and mating direction
Cable Construction Length, conductor and outer jacket
Opposite Termination USB, Type-C, DC or custom wire end
Electrical Functions Power, signal, detection or control

A Magnetic Cable Is More Than the Connector End

The finished assembly must define the magnetic mating component, internal conductor arrangement, cable construction and the opposite-end connection as one complete electrical system.

01

Magnetic Mating Interface

Confirm Pin count, contact allocation, magnet arrangement, connector shape, polarity control and mating direction.

02

Cable Construction

Define cable length, conductor count, wire specification, shielding requirements, jacket and flexibility.

03

Opposite-End Termination

Select USB, Type-C, DC plug, bare wire, terminal, PCB connection or another customized termination.

04

Device-Side Integration

Confirm installation space, outlet direction, strain relief, exposed-contact state and user operation.

4 PIN DUAL-ROW MAGNETIC CHARGING CABLE

Engineering Summary

This 4 pin magnetic charging cable is a complete cable assembly with four spring-loaded contacts arranged in a dual-row 2×2 layout. The visible structure combines a protruding rectangular mating block, a flange-like mechanical housing and an integrated cable connection.

The four contacts are assigned according to the approved Pin Map. Charging is the confirmed function of this product, while power, return, detection, control or signal allocation should be defined for each contact before the cable is released for a specific device.

Magnets primarily assist capture and retention during mating. Final position, alignment and seating should be controlled by the mating housing and mechanical geometry, while the pogo contacts provide electrical connection and controlled Z-axis compliance.

Dual-Row 2×2 Contact Architecture

The magnetic cable head uses four electrical contacts arranged as two contacts per row. This 2×2 layout provides a compact interface for project-defined charging and auxiliary electrical functions.

The exact X pitch, Y pitch, Pin 1 position and electrical allocation should be shown on the approved drawing. Pin count and physical arrangement alone do not establish the electrical function of each contact.

Pin Count Four spring-loaded contacts

Contact Layout Dual row / 2×2 arrangement

Front Interface Protruding rectangular mating block

Primary Function Project-defined charging interface

Mechanical Housing and Device Integration

The product image shows a flange-like outer housing around the central contact block together with visible fastening or mounting features.

The exact mounting method should be defined by the approved mechanical drawing. Housing X/Y/Z dimensions, mounting-hole geometry, mating depth, cable outlet direction and the available device-side installation space should be reviewed together.

Mechanical datums, guides and seating surfaces should establish the final connector position. The spring-loaded contacts should not be used as the primary mechanical stop.

4-Pin Charging Pin Map

The approved drawing should identify Pin 1, viewing direction and the electrical function of all four contacts.

Four contacts do not automatically mean that all four pins are connected in parallel for power delivery. Depending on the system architecture, contacts may be assigned to power, return, detection, control or other project-specific functions.

If two or more contacts are paralleled for the same power path, current sharing must be evaluated. Contact resistance, conductor resistance, mating compression, mechanical tolerance and temperature can cause unequal current distribution.

Working Stroke and Mating Tolerance

The four spring-loaded contacts should operate within the approved working stroke after the connector housing reaches its intended seated position.

Working stroke and total travel are different parameters. Working stroke defines the intended operating compression, while total travel represents the maximum available mechanical movement of the spring contact.

Contact height, X/Y position, mating-block geometry, device-side position and housing tolerances should be considered together when defining the normal compression condition.

The pogo contacts provide electrical connection and controlled axial compliance. They should not function as the primary hard stop of the assembly.

Magnetic Capture and Retention

The magnetic structure assists the two mating components during approach and helps retain the interface after engagement.

Capture force, retention force, separation force and peel force describe different mechanical conditions. The required magnetic behavior should be selected according to the complete device geometry and intended release direction rather than by maximizing magnetic attraction.

Final alignment and seating should be controlled by the mechanical mating geometry. Magnetic attraction alone should not determine final pogo pin compression or establish a valid electrical connection.

Charging Current and Complete Conductive Path

Charging-current capability cannot be determined from the number of pogo contacts, contact diameter or gold-colored appearance alone.

Power Source → Opposite-End Termination → Cable Conductors → Magnetic Cable Head → Pogo Contacts → Mating Interface → Device PCB → Charging Circuit → Load / Battery

Vdrop = I × Rpath
Ploss = I² × Rpath

Cable length, wire gauge, termination resistance, pogo contact resistance, mating compression, device-side PCB copper and temperature rise should be evaluated together before releasing a continuous-current rating.

Continuous current and peak current should be defined separately. If contacts are paralleled, the complete assembly should also be validated for current sharing.

Charging Versus Data Function

Charging is the confirmed function of this four-pin cable. The presence of four contacts does not automatically establish USB or another data protocol.

If signal or data functions are required, the Pin Map, return path, contact geometry, PCB transition, cable conductor arrangement, shielding and complete electrical channel should be evaluated together.

A data protocol or supported data rate should only be stated after complete-channel validation.

Cable Construction and Opposite-End Termination

The magnetic charging head is only one part of the complete cable assembly.

Cable length, conductor count, wire gauge, outer jacket, cable flexibility, strain relief and opposite-end termination should be defined according to the electrical and mechanical requirements of the finished device.

USB-A, USB-C, DC plug, bare wire, terminal or another interface should only be stated after the approved cable drawing confirms the actual configuration.

Product Specifications

SpecificationDetails
Product Type4 Pin Dual-Row Magnetic Charging Cable
Pin Count4 Pin
Contact ArrangementDual Row / 2×2
Primary FunctionCharging
Front InterfaceProtruding Rectangular Contact Block
Housing StructureFlange-Like Mechanical Housing
Mounting MethodDefined by Approved Drawing
Magnetic FunctionCapture + Retention
Final Position / AlignmentControlled by Mechanical Mating Geometry
Pin MapDefined by Approved Drawing
Parallel Contact AllocationTo Be Confirmed
Charging FunctionConfirmed
Data / Signal FunctionTo Be Confirmed
USB TerminationTo Be Confirmed
Cable LengthProject-Specific
VoltageProject-Specific
Continuous CurrentTo Be Confirmed
Peak CurrentTo Be Confirmed
Current CapabilityValidate Complete Conductive Path
Working StrokeDefined by Approved Drawing
Total TravelTo Be Confirmed
Spring ForceProject-Specific
Magnetic RetentionProject-Specific
Contact MaterialTo Be Confirmed
PlatingTo Be Confirmed
Cycle LifeTo Be Confirmed
Operating TemperatureTo Be Confirmed
IP RatingNot Claimed Without Complete Assembly Validation

Customization Options

CTP can review the complete four-pin dual-row magnetic charging cable around the customer’s electrical, cable and mechanical interface requirements.

  • Four-contact Pin Map
  • X and Y contact pitch
  • Power, return, detection and control allocation
  • Continuous and peak charging current
  • Cable length and wire gauge
  • Opposite-end termination
  • Housing and flange dimensions
  • Mounting and mating geometry
  • Working stroke and mating tolerance
  • Magnetic retention and release behavior
  • Cable outlet and strain-relief structure

Explore related 4 Pin Magnetic Cable Connectors for other four-contact cable architectures.

Application Fit

This 4 pin dual-row magnetic charging cable can be evaluated for equipment requiring a detachable charging interface together with a defined mechanical housing and compact four-contact arrangement.

  • Portable electronic equipment
  • Charging docks and equipment modules
  • Removable device power interfaces
  • Testing and service equipment
  • Custom electronic charging systems

Final suitability depends on the approved Pin Map, charging current, cable construction, mechanical installation, mating geometry and environmental requirements.

Environmental and Reliability Validation

Environmental performance should be validated for the complete magnetic cable and installed mating interface under defined test conditions.

Corrosion behavior, mating-cycle capability, cable bending life and operating-temperature capability depend on the exact materials, plating, cable construction and application conditions.

Gold-colored contacts do not establish a specific plating specification, corrosion rating or environmental qualification. An IP rating should only be claimed when the complete mating and sealing structure has been defined and tested.

Information Engineers Should Provide

  • 4-pin Pin Map
  • Pin 1 orientation and viewing direction
  • X and Y contact pitch
  • Power and return contact allocation
  • Parallel-contact requirements where applicable
  • Operating voltage
  • Continuous and peak charging current
  • Allowed voltage drop and temperature rise
  • Cable length and wire gauge
  • Opposite-end termination
  • Available X / Y / Z space
  • Housing and mounting dimensions
  • Working stroke and mating tolerance
  • Magnetic retention and preferred release behavior
  • Environmental requirements
  • 2D / 3D drawings when available
  • Expected project volume

FAQ

What is a 4 pin dual-row magnetic charging cable?

It is a magnetic charging cable assembly using four spring-loaded electrical contacts arranged in a two-row 2×2 layout. The exact electrical function of each contact is defined by the approved Pin Map.

What are the four contacts used for?

Contacts may be assigned to power, return, detection, control or other project-specific functions. The four-pin layout does not define one universal electrical configuration.

Can multiple contacts be connected in parallel for charging?

Parallel contacts can be evaluated, but current should not be assumed to divide equally. Contact resistance, conductor resistance, compression tolerance and temperature can affect current sharing.

What charging current can this cable support?

Charging current is project-specific and must be validated through the complete conductive path, including cable conductors, terminations, pogo contacts, mating interface, device PCB and charging circuit.

Are the visible gold-colored contacts gold plated?

Contact appearance alone does not establish the plating specification. Contact material, plating type and plating thickness should be confirmed from the approved BOM or drawing.

Does this cable support USB or data transmission?

USB or data capability should not be assumed from the four-pin interface. Any protocol or data rate must be evaluated from the Pin Map, return path, cable construction and complete electrical channel.

What does the magnetic structure control?

The magnetic structure primarily assists capture and retention. Final alignment, position and seating should be controlled by the mechanical mating geometry.

What is the working stroke of the pogo contacts?

Working stroke is defined by the approved drawing and represents the intended operating compression. It should be distinguished from total mechanical travel.

Can the housing, cable and opposite-end termination be customized?

Yes. Housing dimensions, mounting geometry, cable length, wire construction, cable outlet and opposite-end termination can be defined according to the approved project requirements.

What information is required for a custom 4 pin dual-row charging cable?

Provide the Pin Map, X/Y pitch, voltage, continuous and peak current, cable length, wire gauge, opposite-end termination, housing dimensions, working stroke, magnetic requirements and available 2D or 3D drawings.

CUSTOM DUAL-ROW MAGNETIC CHARGING CABLE DEVELOPMENT

Request an Engineering Review

Send CTP your 4-pin Pin Map, X/Y pitch, voltage, continuous and peak charging current, cable length, wire gauge, opposite-end termination, housing dimensions, working stroke, magnetic requirements and device-side drawings. Our engineering team can review the complete charging interface before quotation and sample development. Request Custom Quote & Samples

Engineering Review for 4 Pin Dual-Row Magnetic Charging Cable with 2×2 Contacts

This product page presents a CTP magnetic cable assembly configuration for engineering reference. Final dimensions, electrical ratings, materials, magnet structure, sealing level and reliability targets are not universal values; they are confirmed against the approved drawing, installation condition and model-specific validation plan.

Information to provide for evaluation

  • source-side interface and device-side magnetic head
  • pin definition, current, voltage and signal requirements
  • cable length, conductor, jacket, shielding and strain relief
  • magnetic retention, polarity, sealing, color and packaging
  • sample quantity, validation plan and forecast volume

How specifications are confirmed

CTP reviews the application and prepares a drawing or specification for approval before sample production. Test scope, acceptance criteria and report format should identify the model, sample status, method, conditions, result and review date.

Can this magnetic cable assembly be customized?

Yes. Customization can cover geometry, contact layout, materials, cable construction, magnetic structure, sealing and appearance. Feasibility depends on the application and approved specification.

Are the electrical and waterproof values universal?

No. Current, voltage, resistance, temperature rise and ingress-protection claims apply only to the identified model and stated test conditions.

What determines sample and production timing?

Timing is confirmed after the drawing, materials, tooling, sample quantity, validation scope and production requirements have been reviewed.

Information Required Before Cable Development

A reference product image is not enough to define a cable assembly. Confirm the following information before drawing, sampling or quotation review.

1. Pin Map Define power, return, signal, control, detection and unused contacts.
2. Voltage and Current Provide voltage, continuous current, peak current and operating cycle.
3. Cable Length Confirm finished length, tolerance, moving conditions and routing path.
4. Wire Construction Define conductor count, wire requirement, shielding and outer-jacket conditions.
5. Opposite-End Interface Confirm USB, Type-C, DC, terminal, bare wire or custom connection.
6. Mechanical Conditions Provide available space, outlet direction, strain relief and mating requirements.

From Cable Requirements to Project Validation

The exact project route depends on whether an existing product can be used, modified or requires a new cable assembly design.

01

Requirement Review

Confirm product scope, Pin Map, cable length, termination, quantity and application conditions.

02

Cable and Connector Mapping

Match magnetic contacts to conductors, source-side wiring and device-side functions.

03

Drawing and Sample Scope

Confirm dimensions, outlet direction, cable construction and required sample configuration.

04

Validation and Production Review

Review electrical, mechanical and environmental conditions before production approval.

Have a Cable Drawing, Pin Map or Device Requirement?

Submit the magnetic-end structure, electrical functions, cable length, conductor requirements, opposite-end interface, installation space and available drawings for project review.

Submit Magnetic Cable Requirements